LCD bonding Machine

LCD bonding Machine

LCD bonding machine, widely used in the Phone/TV/Watch/Touch panel products produce and repairing area.

LCD bonding machine-What is LCD ?

LCD Liquid crystal display (LCD) is LCD panel that is widely used in mobile phones, LCD, LCM and other production processes. Is composed of two glass sheets laminated together, the middle is LCD, the lower plate is TFT circuit, the board is RGB and subsidiary structure, Glass is called a glass substrate when the lcd production, which not been cut is called Glass, a process finished  cutting  called CELL.

LCD GLASS can be divided into TN, VA, IPS, CPA and many other types. Can largely determine the brightness of the LCD display, contrast, color, viewing angle and speed the development of LCD panel soon , the part of LCD panel with liquid crystal displays are very closely linked, its production and market environment, the pros and cons variety of factors related tothe quality of  the liquid crystal display , price and market trends, as an LCD display for about 80 percent of its costs are concentrated in the panel.

LCD bonding machine-What is LCD PANEL?

LCD panel used in digital watches and clocks, and many display type of portable computer.LCD display to use two pieces of polarized materials, is a liquid crystal solution between them.Current by rearranging will make the liquid crystal, so that the light can’t through them.As a result, each crystal is like a shutter, both can allows light to pass through and can block the light.

Liquid crystal display (LCD) technology information Towards the target   OF thin, short, small development, display with a long history in computer peripheral products, of course, is no exception.Under easy to carry and transport for the former title, the traditional way of display, such as the CRT image tube display and LED display boards, etc., are subject to the volume is too large or giant factors such as power consumption, unable to reach the user’s actual demand.And the development of liquid crystal display technology is to the current trend of the information goods, whether it is right Angle display, low power consumption, small volume, or zero radiation, etc, can let users enjoy the best visual environment.

Application in the resistive screen, touch screen, capacitance composite and LCD screen, Lens and Lens laminating, LCD, LCM, OCA laminating, soft on soft joint, ITO film, PMMA, PC, PET, glass, electronic paper, projection screen assembly, display assembly, Lens assembly, G +  F +F resistive touch screens, F + F, capacitive touch screen, panel, ICON, and other related electronic.

LCD bonding machine

According to the different bonding materials, the bonding machine can be divided into different bonding machines.

LCD bonding machine -COG bonding machine

COG bonding machine, also name IC Bonding machine, Chips bonding machine, COG(Chip on glass) bonding machine, it is bonding the Chip IC on the glass using ACF conductive adhesive as medium, by a certain temperature, pressure, time, driver IC will be bonded onto the glass. COG bonding machine has COG Pre-Bonding Machine and COG Main-Bonding Machine. They are all constant temperature machines. it maybe have single station ,double stations, three stations, and maybe four stations bonding machine.

LCD bonding machine – FOG bonding machine

FOG bonding machine, also name FOB bonding machine, FPC bonding machine, Flex cable bonding machine.FOG(FPC on glass )or FOB(FPC on PCB Board), FOF(FPC on FPC), also COF on Glass bonding, COF on board bonding, COF on film bonding. It have Pulse Heating Bonding Machines and Constant Temperature Bonding Machines.

LCD bonding machine – ACF attaching machine

ACF attaching machine which is attaching the ACF tape on the Glass/Board/FPC/COF before bonding. it also name ACF machine, ACF attachment machine, ACF Attached machine , ACF bonding machine , ACF pre-paste , ACF equipment , ACF pre-paste machines , ACF pre- affixed equipment, ACF single station machine , ACF multi-station machines and so on.  The attaching machine, also can paste the Double-sided tape.

LCD bonding machine-LCM Making machines

Semi Automatic LCM Making machines include:COG pre-bonding machine, COG main-bonding machine , FOG（FOB) bonding machine, ACF attaching machine as below:

LCD bonding machine

LCD bonding machine-Full automatic COG bonding machine

Full automatic COG bonding machine, it include the LCD cleaning, IC loading, ACF attaching on the glass, IC pre-bonding, and IC main-bonding processes.

LCD bonding machine-Full automatic FOG bonding machine

Full automatic FOG bonding machine, It include the ACF attaching on the glass, FPC loading, FPC bonding on the glass and output to testing..

LCD bonding machine-LCM full automatic produce machine

LCM full automatic produce machine include all the process of the COG and FOG bonding machines.

We design and make the standard bonding machines and customized bonding machines for your personalized product requirements, also design and manufacture other automation equipment for your requirements, and welcome OEM&ODM machines.

COF bonding machine/TAB bonding machine/ACF bonding machine

COF bonding machine, also name TAB bonding machine, ACF bonding machine, OLB Bonding machine, Chip on Film bonding machine. COF(Chip on Film, Chip on Flex).COF bonding machine is widely used in the TV/laptop/pad panel, it is very popular in the TV/laptop repairing for the LCD/LED/OLED panel bonding. For TV or laptop panel repairing COF bonding machine, has COF on glass bonding and COF on PCB board bonding. The COF Bonding machine also can do COF on flex cable, COF on film bonding, and maybe IC on film bonding. Normal the COF bonding machine is Pulse heating bonding machine with Titanium alloy press bonding head.

COF bonding machine accessories

Our COF bonding machine and all the accessories list for TV/laptop panel repairing as below:

We also offer all the accessories: ACF tapes, ACF Remover, Blue glue, Acetone, Alcohol ,Customized bonding head, Quartz glass, Silicone tape, Teflon tape, Microscope, Air Compressor, COF cutter, Cleaning nanosponge, Cleaning clothes wiper, Ear buds, Pump bottles, T-bit, T-rubber, T-Iron, Magnifier lens, Allen key, Precision tweezers, Soldering Stations, Removing Wind Station Hot Air Gun, LEDS,LVDS cables, LCD Test Board, LCD/LED Tester.RT809H programmer, Open cell, Polarizer, Backlight ,T-Con Board, Main-board, IC, TAB COF IC and others.

Please contact us feel free to  purchase the COF bonding machine accessories.

ACF Tape/ACF Film  & Applications

ACF Tape is normally made up of two main components, namely Adhesive & conductive particles.

Adhesives

The adhesive composition is dependent on the materials being assembled. This means an ACF designed for use in a flex-on-glass (FOG) assembly is usually not suitable for use in a chip-on-glass (COG),chip-on-film(COF), flex-on-board(FOB),flex-on-flex(FOF) or any other configurations. It is specific to the application for which it is designed for.

ACF Conductive Particles

Conductive particles are used to conduct electricity from one side of the bond to the other. Depending on the application, conductive particles range from 3.5μm to 30μm in size, and can be made from Nickel-gold plated polymer spheres, gold plated nickel particles, or lead-free solder materials. Particles may be individually coated with a outer polymer to insulate them from other uncrushed particles, but which will crack open and allow electrical conduction if the particle is trapped and crushed between two pads during assembly.

ACF TAPE

ACF tape & ACF Anisotropic Conductive Film

ACF (Anisotropic conductive film) or ACF tape is an epoxy adhesive system used by electronics industry to make electrical and mechanical connections from drive electronics to substrates.

ACF are filled with conductive particles which provides electrical interconnection between pads through the film thickness (z-direction).

The conductive particles are distributed far apart thus not electrically conductive in the plane direction (X&Y) of the film.

ACF interconnect offers cost savings by substituting conventional mechanical connectors or soldering interconnect.

ACF interconnect allows low height and fine pitch which enables high density and miniaturizing of assembly.

ACF special conductive particle is made from environmental friendly material (ROHs compliance). It provides good metalic bonding.

Teflon Tape ( Teflon cushion)

Similar to Silicone rubber, Teflon tape is often used to provide evenly distributed pressure and temperature on the ACF bonding process.

Features of Teflon Tape :

1. Superior chemical resistance – hardly affected by acids and alkalis.
2. Excellent electrical properties, including little dielectric loss, high insulation resistance and breakdown voltage.
3. Extremely high volume resistivity and remain stable over a wide range of temperature.
4. Continuous use in a wide range of temperature from -100degC to +260degC
5. Lowest friction cofficient among all solid materials and excellent self-lubricating ability.
6. Non-adhesiveness and mold releasing property
7. Excellent weather and moisture resistance
8. Superior flame resistance

ACF Remover

ACF REMOVER G450/G550/G650/G750

ACF Remover is a solvent designed to removed hardened ACF during rework of LCD module assembly. have many model number as: G430,G450,G550,G650,G750

ACF Remover Removing Process :

1. Apply ACF Remover on the FPC/COG
2. Wait 3~5 minutes for ACF Remover to react and soften ACF bond
3. Remove ACF after 3~5 minutes
4. Cleaning with aqueous liquid or acetone

Buy machine, send all the accessories free.

1	COF bonding machine
2	ACF  AC-7206-18  1.5*50M  Glass side ACF胶带
3	ACF AC-2056R-35  2.0*50M PCB side ACF胶带
4	ACF Removing Liquid  G-450  1000ML ACF去除液 G450
5	Acetone Liquid BT-H1-500ML  丙酮
6	Hitachi Blue Glue  100ML 蓝色胶水
7	Fuji Silicone  50M 硅胶皮
8	Teflon  50M 铁氟龙
9	Alcohol  酒精
10	Heating Solder Iron 30W +T-Type Soldering Tips T型烙铁+硅胶条
11	Removing Wind Station Hot Air Gun 825+Fan 除风站 热风枪
12	Optical Microscope 显微镜
13	TAB Cutter   COF切刀
14	Correction table   校正表
15	LVDS                     LVDS接头
16	LCD Test Board   LCD测试板
17	Allen Key 六角扳手
18	Air Compressor  OTS550 空压机
19	Static Wipe Cloth 静电擦拭布
20	Cotton swabs 棉签
21	Handheld Magnifier 手持放大镜
22	Precision Tweezers 精密镊子
23	Nano Sponge 纳米海绵
24	quatz bar spare one 备用石英条
25	Alcohol bottles 空酒精瓶

COF bonding machine accessories

Welcome to buy the COF bonding machine and all the COF bonding machine accessories.

OLED panel bonding machine

OLED panel bonding machine, is for AMOLED panel produce and repair machine for TV/Cell phone/Watch/other AMOLED products.  bonding the COFs on the OLED panel and flexible FPCs.

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What is OLED?

An organic light-emitting diode (OLED) is a light-emitting diode (LED) in which the emissive electroluminescent layer is a film of organic compound that emits light in response to an electric current. This organic layer is situated between two electrodes; typically, at least one of these electrodes is transparent. OLEDs are used to create digital displays in devices such as television screens, computer monitors, portable systems such as smartphones, handheld game consoles and PDAs. A major area of research is the development of white OLED devices for use in solid-state lighting applications.

There are two main families of OLED: those based on small molecules and those employing polymers. Adding mobile ions to an OLED creates a light-emitting electrochemical cell (LEC) which has a slightly different mode of operation. An OLED display can be driven with a passive-matrix (PMOLED) or active-matrix (AMOLED) control scheme. In the PMOLED scheme, each row (and line) in the display is controlled sequentially, one by one,whereas AMOLED control uses a thin-film transistor backplane to directly access and switch each individual pixel on or off, allowing for higher resolution and larger display sizes.

An OLED display works without a backlight because it emits visible light. Thus, it can display deep black levels and can be thinner and lighter than a liquid crystal display (LCD). In low ambient light conditions (such as a dark room), an OLED screen can achieve a higher contrast ratio than an LCD, regardless of whether the LCD uses cold cathode fluorescent lamps or an LED backlight.

OLED Advantages

The different manufacturing process of OLEDs has several advantages over flat panel displays made with LCD technology.

Lower cost in the future

OLEDs can be printed onto any suitable substrate by an inkjet printer or even by screen printing, theoretically making them cheaper to produce than LCD or plasma displays. However, fabrication of the OLED substrate is currently more costly than that of a TFT LCD. Roll-to-roll vapor-deposition methods for organic devices do allow mass production of thousands of devices per minute for minimal cost; however, this technique also induces problems: devices with multiple layers can be challenging to make because of registration – lining up the different printed layers to the required degree of accuracy.

Lightweight and flexible plastic substrates

OLED displays can be fabricated on flexible plastic substrates, leading to the possible fabrication of flexible organic light-emitting diodes for other new applications, such as roll-up displays embedded in fabrics or clothing. If a substrate like polyethylene terephthalate (PET)can be used, the displays may be produced inexpensively. Furthermore, plastic substrates are shatter-resistant, unlike the glass displays used in LCD devices.

Better picture quality

OLEDs enable a greater contrast ratio and wider viewing angle compared to LCDs, because OLED pixels emit light directly. This also provides a deeper black level, since a black OLED display emits no light. Furthermore, OLED pixel colors appear correct and unshifted, even as the viewing angle approaches 90° from the normal.

Better power efficiency and thickness

LCDs filter the light emitted from a backlight, allowing a small fraction of light through. Thus, they cannot show true black. However, an inactive OLED element does not produce light or consume power, allowing true blacks. Removing the backlight also makes OLEDs lighter because some substrates are not needed. When looking at top-emitting OLEDs, thickness also plays a role when talking about index match layers (IMLs). Emission intensity is enhanced when the IML thickness is 1.3–2.5 nm. The refractive value and the matching of the optical IMLs property, including the device structure parameters, also enhance the emission intensity at these thicknesses.

Response time

OLEDs also have a much faster response time than an LCD. Using response time compensation technologies, the fastest modern LCDs can reach response times as low as 1 msfor their fastest color transition, and are capable of refresh frequencies as high as 240 Hz. According to LG, OLED response times are up to 1,000 times faster than LCD,putting conservative estimates at under 10 μs (0.01 ms), which could theoretically accommodate refresh frequencies approaching 100 kHz (100,000 Hz). Due to their extremely fast response time, OLED displays can also be easily designed to be strobed, creating an effect similar to CRT flicker in order to avoid the sample-and-hold behavior seen on both LCDs and some OLED displays, which creates the perception of motion blur.

Shenzhen Olian OLED panel bonding machine

Shenzhen Olian Automatic Equipment have the OLED bonding machine for AMOLED screens.

if you need the machine for the OLED screen repairing, please contact us .

OLED panel bonding machine- ACF attaching machine

OLED panel bonding machine- COF Pre-bonding machine

OLED panel bonding machine- COF Final-bonding machine

Welcome  you visit us if you do the  OLED edge screen/curved screen/full screen(Huawei Mate10,Mate 20,8X,OPPO/VIVO/MI/Samsung S6 S8 S9/Apple X MAX R etc.) repairing and produce business ,please contact us and test our OLED bonding machine.

LCD-bonding-machine

All the LCD bonding machines ,welcome you visit us-Shenzhen Olian(Professional in design&making all kinds of bonding machines)