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OL-FP85T Dual-Station Manual Pulse Bonder

OL-FP85T Dual-Station Manual Pulse Bonder

OL-FP85T Dual-Station Manual Pulse Bonder

High-Precision FOG and Flip-Chip Bonding Solution for 85-Inch Displays


Engineered by Olian Automaic

  • The OL-FP85T Dual-Station Manual Pulse Bonder is developed by Olian Automaic.
  • It is designed for flexible printed circuits (FPC), chip-on-film (COF), and film-on-glass (FOG) applications.
  • Supports display sizes from 10 inches (200×110 mm) to 85 inches (1890×1060 mm).
  • Compatible with material thicknesses between 0.1 mm and 1 mm.

Dual Independent Workstations for Enhanced Productivity

  • Left station dedicated to outer lead bonding (OLB).
  • Right station dedicated to film-on-board (FOB).
  • Each station operates independently to improve workflow efficiency.
  • Operators manually position glass/film and align FPCs/PCBs using Mark points.
  • System automatically executes thermocompression bonding after alignment.

Advanced Imaging for Precision Alignment

  • Equipped with dual imaging systems.
  • OLB station features coaxial LED lighting.
  • PCB station uses spot LED lighting.
  • Both stations use 300K-pixel CCD cameras.
  • Field of view: 1.9×1.4 mm for accurate alignment.

Superior Temperature and Pressure Control

  • Temperature range: room temperature to 450°C.
  • Pulse heating technology ensures consistent thermal performance.
  • Surface temperature uniformity: ±8°C.
  • Pressure control range: 25 N to 400 N.
  • Pressure accuracy: ±5 N for reliable and repeatable bonds.

High Accuracy and Yield Performance

  • Positional accuracy: ±0.050 mm (X-axis), ±0.055 mm (Y-axis).
  • Product pass rate: ≥98% (excluding human or material factors).
  • Failure rate: ≤2% under normal operating conditions.

Adjustable Platforms and Durable Design

  • Glass platform with ±2 mm Z-axis adjustment via micrometer.
  • Aluminum platform with ±2 mm lifting stage adjustment.
  • Vacuum fixation using 1 mm holes and 1.5 mm grooves.
  • Titanium alloy hot press head ensures durability.
  • Surface flatness: ≤3 μm.
  • Parallelism adjustable via precision screws.

Flexible Production and Secure Access

  • Model changeover time: ~20 minutes.
  • Dual access levels: operator mode (no password) and engineer mode (password-protected).
  • Ensures secure parameter management and reduces operational errors.

Optimized for Cleanroom Environments

  • Designed for cleanroom use.
  • Operating temperature: 22–27°C.
  • Humidity range: 40–70%.
  • Power supply: single-phase AC 220V, 50/60 Hz, 1500W.
  • Air supply: 0.4–0.7 MPa, 250 L/min (transparent 8 mm tubing).
  • Vacuum: 36 L/min (yellow tubing).
  • Standardized tubing for easy maintenance and integration.

Comprehensive After-Sales Support

  • One-year warranty (excludes wear parts and human-induced damage).
  • On-site training provided.
  • 72-hour on-site response for warranty-period issues.
  • Minimizes production downtime and ensures continuous operation.

Target Applications

  • Ideal for large LCD and OLED panel assembly.
  • Suitable for television displays, industrial control screens, digital signage, and automotive infotainment systems.
  • Manual operation with automated bonding precision.
  • Fits well in prototyping and medium-volume production environments.

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OL-CRW017-4 – 17-Inch COF-to-FPC Automatic Bonding Machine

OL-CRW017-4 – 17-Inch COF-to-FPC Automatic Bonding Machine

OL-CRW017-4 – 17-Inch COF-to-FPC Automatic Bonding Machine (Quad-Camera, A+P+M)

OL-CRW017-4 – 17-Inch COF-to-FPC Automatic Bonding Machine
OL-CRW017-4 – 17-Inch COF-to-FPC Automatic Bonding Machine

High-Speed Precision Bonder for Multi-Segment Flexible Circuit Assembly

The OL-CRW017-4 by Olian Automatic Equipment Co., Ltd. is a high-performance automatic bonding machine engineered for precise thermal compression of COF (Chip-on-Film) to FPC (Flexible Printed Circuit) modules up to 17 inches. Featuring four high-resolution cameras and full A+P+M (Alignment + Pre-press + Main-press) functionality, it delivers consistent, high-yield bonding for demanding display and electronics manufacturing.

This system is ideal for mass production of driver boards, touch modules, and automotive displays where multi-point COF-to-FPC connections require micron-level accuracy and process repeatability.

Quad-Camera Vision System for Multi-Axis Alignment

Equipped with four independent cameras, the OL-CRW017-4 enables simultaneous alignment at multiple bonding zones. Each camera provides real-time video feed with adjustable magnification and coaxial LED lighting—ensuring clear visibility of alignment marks even on dark or reflective surfaces.

Operators perform initial rough placement manually. Fine alignment is then verified visually via monitors. Once alignment is confirmed as “OK,” the operator initiates the cycle using a dual-hand start mechanism—a critical safety feature that prevents accidental activation during setup.

Three-Stage Automated Bonding: A + P + M

The machine executes a complete three-stage bonding sequence:

  1. Alignment (A): Visual verification of COF and FPC mark registration using quad-camera system.
  2. Pre-press (P): Low-force temporary bonding stabilizes the flex circuit before final cure.
  3. Main-press (M): Full heat and pressure activate the ACF (Anisotropic Conductive Film), forming reliable electrical and mechanical joints.

Temperature is adjustable from room temperature to 400°C, with press head surface uniformity held within ±5°C. Bonding time ranges from 0.1 to 99.9 seconds. Force output is precisely regulated to suit delicate flex materials—minimizing risk of damage.

Standard press heads are made of high-wear tungsten steel. Custom dimensions are available for specialized applications.

Semi-Automatic Workflow with Manual Loading

The OL-CRW017-4 uses a manual loading/unloading approach for maximum flexibility. Operators place the FPC on the worktable and secure it via vacuum. They then position the COF(s) and align them visually. After bonding, they remove the finished module and repeat.

All operations occur from a single front position—enhancing ergonomics and reducing cycle time. The platform includes dense vacuum channels to hold thin FPCs flat during bonding.

Control Interface and Safety Features

The machine includes essential manual controls:

  • Start/Stop buttons
  • Emergency Stop (EMO)
  • Main power switch
  • Illumination power switch

A three-color signal tower (red/yellow/green) provides instant status feedback: ready, running, or fault. These physical controls ensure reliability in industrial environments—even without complex software interfaces.

Support, Training, and Warranty

Olian provides one Chinese-language operation manual. On-site training lasts one day and covers:

  • Machine installation and calibration
  • Operation, parameter setup, and alignment
  • Common fault diagnosis and resolution
  • Replacement of wear parts

Training duration can be adjusted by mutual agreement.

The machine carries a 12-month warranty under normal operating conditions. Consumable parts and damage from misuse or force majeure are excluded. During the warranty period, if remote troubleshooting fails, an engineer will arrive on-site within 72 hours. Lifetime technical support is available beyond the warranty term.


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Bonding Machines and Technologies

Bonding Machines and Technologies

In the rapidly evolving world of electronics and display manufacturing, precision bonding technologies play a crucial role in creating high-quality, reliable, and innovative products. Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our company offers a comprehensive range of bonding machines and solutions to meet your specific needs. Below is an introduction to our product offerings, covering various bonding technologies and applications.

Chip on Glass (COG) Bonding Machines

COG (Chip on Glass) technology is a widely used method for mounting LCD driver chips directly onto the glass substrate of a display panel

. This technique is known for its simplicity, cost-effectiveness, and reliability. Our COG bonding machines are designed to provide high precision and efficiency, making them ideal for applications such as smartphone screens, LCD panels, and other display devices

. We offer both pre-bonding and main-bonding machines, ensuring accurate alignment and strong connections.

Chip on Film (COF) Bonding Machines

COF (Chip on Film) technology represents a significant advancement in display manufacturing. It involves mounting integrated circuits (ICs) onto flexible printed circuits (FPCs), which can then be bent and folded to fit compact spaces

. Our COF bonding machines support high-speed production and offer precise temperature and pressure control, ensuring reliable connections for applications such as flexible screens, smartwatches, and other wearable devices

. We provide both COF pre-bonding and main-bonding machines, tailored to meet the demands of modern display manufacturing

.

Chip on Plastic (COP) Bonding Machines

COP (Chip on Plastic) technology is another innovative approach, where ICs are mounted directly onto plastic substrates. This method is particularly useful for creating lightweight and flexible displays

. Our COP bonding machines are designed to handle the unique challenges of plastic substrates, offering high precision and reliability. These machines are ideal for applications such as flexible OLED displays and wearable devices

.

FPC on Glass (FOG) Bonding Machines

FOG (FPC on Glass) bonding involves attaching flexible printed circuits to glass substrates. This technique is commonly used in applications requiring flexibility and compact design, such as touch screens and wearable devices

. Our FOG bonding machines feature advanced alignment systems and precise temperature control, ensuring high-quality connections. We offer both hot press and automated bonding solutions for FOG applications

.

FPC on PCB (FOB) Bonding Machines

FOB (FPC on PCB) bonding machines are designed for attaching flexible printed circuits to printed circuit boards. These machines are essential for creating compact and reliable electronic assemblies, commonly used in smartphones, tablets, and other consumer electronics

. Our FOB bonding machines provide high precision and flexibility, supporting both manual and automated production processes

.

FPC on FPC (FOF) Bonding Machines

FOF (FPC on FPC) bonding involves connecting flexible printed circuits to each other. This technique is ideal for applications requiring extreme flexibility and compactness, such as wearable devices and flexible displays

. Our FOF bonding machines offer high precision and reliability, ensuring strong and durable connections.

Anisotropic Conductive Film (ACF) Bonding Machines

ACF (Anisotropic Conductive Film) bonding is a versatile technique used in various bonding processes, including COG, COF, and FOG

. Our ACF bonding machines are designed to provide precise temperature, pressure, and alignment control, ensuring reliable and high-quality connections. We offer a range of ACF bonding solutions, including pre-bonding and main-bonding machines

.

Tape Automated Bonding (TAB) Machines

TAB (Tape Automated Bonding) is a technique used for bonding integrated circuits to substrates using tape carriers. Our TAB bonding machines are designed for high-speed production and offer precise alignment and bonding capabilities

. These machines are ideal for applications requiring high-density interconnections and compact designs

.

Flexible Printed Circuit (FPC) Bonding Machines

FPC (Flexible Printed Circuit) bonding machines are essential for creating flexible and lightweight electronic assemblies. Our FPC bonding machines offer high precision and reliability, supporting various bonding processes and applications

. These machines are ideal for applications such as wearable devices, flexible displays, and other consumer electronics

.

Additional Bonding Solutions

In addition to the above technologies, we also offer specialized bonding machines for various applications, including:

  • Touch Panel FPC Bonding Machines: For bonding flexible circuits to touch panels.
  • Zebra Paper Bonding Machines: For bonding components to Zebra paper.
  • Pulse Hot Press Machines: For applications requiring rapid heating and cooling.
  • OLED Bonding Machines: For bonding OLED displays.
  • Camera FPC Bonding Machines: For bonding flexible circuits to camera modules.

Why Choose Our Bonding Machines?

Our bonding machines are designed with the latest innovations in mind, ensuring high precision, reliability, and efficiency. Key features of our machines include:

  • High Precision: Equipped with advanced vision systems and precise temperature control.
  • Versatility: Support a wide range of bonding processes and applications.
  • Automation: Available in both semi-automatic and fully automatic configurations.
  • Customization: Tailored solutions to fit your specific manufacturing processes and requirements.

Conclusion

Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our comprehensive range of bonding machines is designed to meet your specific needs. With advanced features such as high precision, versatility, and automation, our machines are ideal for ensuring high-quality connections and efficient production processes. Contact us today to find the perfect bonding machine for your application.

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