OL-WB650 Automatic Mesh Plate Laminating Machine
OL-WB650 Automatic Mesh Plate Laminating Machine
High-Precision Lamination for 65-Inch Displays
Engineered by Olian Automaic
- Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
- Designed for precision laminating of glass/film (G+F) and film-to-glass products, including touch panels and display modules.
- Supports screen sizes from 23 inches (500×280 mm) to 65 inches (1500×800 mm) with material thicknesses of 0.1–1.6 mm (glass) and 0.1–0.3 mm (film).
Core Functionality
- Mesh Box Lamination: Uses a mesh box structure with roller-based lamination for soft-to-hard material bonding.
- 4CCD Vision Alignment: Four cameras capture edge markers on glass and film for sub-millimeter alignment accuracy.
- Semi-Automatic Process: Operators load materials; the system automates alignment, flipping, and roller lamination.
Key Specifications
- Platform Size:
- Flip plate: 1600×900 mm.
- Mesh box: 1800×960 mm.
- Display Compatibility:
- Max: 65″ (1500×800 mm).
- Min: 23″ (500×280 mm).
- Thickness: 0.1–1.6 mm (glass), 0.1–0.3 mm (film).
- Roller Specifications:
- Diameter: φ48 mm.
- Width: 830 mm (effective stroke: ≤1550 mm).
- Hardness: 60 Shore (customizable).
- Production Capacity:
- Cycle time: ～35 seconds per unit (excluding manual loading/unloading).
Technical Features
- 4CCD Vision System:
- 4× 1.3-megapixel cameras with coaxial and ring lighting.
- Field of view: 10.0×7.4 mm.
- Alignment accuracy: ±0.15 mm (excluding material defects).
- Adjustable Platforms:
- Flip Plate:
- Servo-driven flip mechanism with减速机.
- Platform flatness: ±0.01 mm/100 mm.
- Mesh Box:
- Vacuum fixation (1 mm holes, 1.5 mm grooves).
- Servo-driven X/Y/Q axes (ball screw + linear guide).
- Lamination System:
- Servo-driven roller with precision pressure control (0.1–0.6 MPa).
- Roller speed: Adjustable up to 100 mm/s.
Performance Metrics
- Yield Rate: ≥99% (excluding human error and material defects).
- Failure Rate: ≤2% under normal conditions.
- Changeover Time:
- New models: ≤60 minutes.
- Existing models: ≤30 minutes.
Operational Environment
- Cleanroom Requirements: Class 100 (ISO 5).
- Temperature: 23°C ±5°C.
- Humidity: 60% ±15%.
- Power Supply: Single-phase AC 220V, 50/60 Hz, 4500W.
- Air Supply: 0.5–0.7 MPa, 250 L/min (φ8 mm yellow tubing).
- Vacuum System:
- Flip plate: Vacuum pump.
- Mesh box: Blower.
- Consumption: 200 L/min.
Safety and Compliance
- ESD Protection:
- Static elimination at material contact points.
- Grounding impedance: ≤5 Ω.
- Surface static: <±100 V.
- Safety Features:
- Interlock design with buzzer and alarm alerts.
- EMO (Emergency Stop) halts all motion.
- Warning labels at high-temperature and pinch points.
After-Sales Support
- Warranty: 1 year (excludes wear parts and human-induced damage).
- Training: 1-day on-site program covering operation, calibration, and troubleshooting.
- Service: 72-hour on-site response for warranty-period issues.
Target Applications
Ideal for manufacturers of:
- Large LCD/OLED panels (e.g., TVs, automotive displays).
- Touchscreen modules and optical film assemblies.
- Industrial control screens and digital signage.
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