OL-THJ1000 Automatic FPC Soldering Machine | Olian Automatic
Automatic FPC Soldering Machine OL-THJ1000 by Olian Automatic performs high-precision soldering for small displays up to 8.0 inches
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OL-THJ1000 Automatic FPC Soldering Machine: Precision for Small Displays
The OL-THJ1000 Automatic FPC Soldering Machine is engineered for high-precision soldering of small displays. This automatic equipment handles products from 3.0 to 8.0 inches with exceptional accuracy.
Manufactured by Olian Automatic in Shenzhen, China, the OL-THJ1000 delivers reliable performance for small-format FPC soldering. The machine combines manual loading with an automated vision correction and soldering process for optimal efficiency.
Why Choose the OL-THJ1000 Automatic FPC Soldering Machine?
The OL-THJ1000 Automatic FPC Soldering Machine excels in small-format display manufacturing. Its robust design ensures consistent soldering quality for high-precision products.
- Small Format Capability: Handles displays from 3.0 to 8.0 inches. Maximum product size reaches 180 x 100mm.
- High Precision: Achieves X and Y-axis accuracy of ≤±0.1mm. Ensures perfect alignment for each soldering job.
- Fast Cycle Time: Total cycle time is approximately 3.8 seconds. This is based on product size and operator skill.
- Excellent Yield Rate: Maintains a product qualification rate of ≥97%. This excludes human error and material defects.
- Quick Changeover: New model setup takes approximately 30 minutes. Returning models take only 15 minutes.
- Versatile Applications: Solders FPC from FOG to B/L (Backlight). Handles a wide range of product thicknesses.
- Wide Material Compatibility: Accepts B/L thickness from 0.5 to 5mm. Accepts FPC lengths up to 150mm.
- Fine Pitch Support: Suitable for products with L, Z, and vertical排线 shapes.
Advanced Soldering Technology
The OL-THJ1000 features precise temperature and pressure control for optimal soldering results. The system ensures uniform soldering across the entire contact area.
Soldering Parameters:
- Temperature Range: Room temperature to 599°C
- Control: High-frequency temperature control heating
- Programmable for different materials
Pressure Control:
- Control Method: Precision pneumatic control system
- Ensures uniform pressure application
Heating System:
- Heating Method: High-frequency temperature control
- Temperature Range: Room temperature to 599°C
- Precise temperature regulation
Vision System:
- Camera: 1.3MP camera for precise alignment
- Lens: High-quality lens for clear imaging
- System: Shimu image processing system
Soldering Process
The OL-THJ1000 simplifies the complex process of small-panel FPC soldering. The system relies on skilled operator loading for high-precision results.
The Optimized Workflow:
- Power On: Turn on the equipment and perform origin return.
- Component Loading: Manually place LCM on the input conveyor.
- Component Alignment: The equipment automatically corrects LCM position.
- FPC Positioning: The backlight FPC is positioned over the main FPC.
- Pre-soldering Alignment: FPC pads are pre-positioned for soldering.
- CCD Calibration: FPC pads are calibrated by the vision system.
- Soldering: The two FPCs are automatically soldered together.
- Unloading: The finished product is discharged to the output conveyor.
- Repeat: The process repeats for the next product soldering.
The entire process is controlled by a reliable Panasonic PLC system. The Weinview HMI provides intuitive operation and parameter setting.
Robust Engineering & Safety Features
Built for demanding production environments, the OL-THJ1000 incorporates high-quality components and comprehensive safety systems.
Key Technical Specifications:
- Platform Size: Customized for small format soldering
- Product Thickness: 0.5 to 5mm (B/L), FPC length <150mm
- Machine Dimensions: 2320 x 1320 x 1800mm (excluding FFU and lights)
- Working Height: 990±50mm
- Machine Weight: Approximately 2000kg
- Machine Color: White frame with chrome/anodized parts
Component Brands:
- PLC: Panasonic, Mitsubishi
- HMI: Weinview
- Cylinders: SMC, CKD, Airtac
- Servo Motors: INOVANCE, RUKING
- Guideways: TBI, HIWIN
- Sensors: Panasonic
Safety Systems: The machine includes interlock design with warning labels on hazardous areas. All high-temperature and mechanical hazard areas have clear warning labels. The EMO (emergency stop) cuts all power to servo drives. A three-color signal tower provides visual status alerts.
Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%.
Power & Air Requirements:
- Power: 1Phase AC220V, 50Hz/60Hz, 10KW
- Compressed Air: 0.5-0.7MPa, approximately 200L/min
- Vacuum: Factory vacuum required, approximately 120L/min
Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].
Why Choose Olian Automatic for Your Soldering Needs?
Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.
Sustainability Commitment: The OL-THJ1000 is designed for energy efficiency. Its optimized soldering process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.
FAQ
Q: What is an Automatic FPC Soldering Machine used for?
A: It solders FPC from FOG to B/L components for small displays up to 8.0 inches for display manufacturing.
Q: What products can the OL-THJ1000 handle?
A: The OL-THJ1000 handles FPC soldering for products from 3.0 to 8.0 inches with automatic soldering capabilities.
Q: What is the soldering precision of the OL-THJ1000?
A: The OL-THJ1000 achieves an accuracy of ≤±0.1mm on both X and Y axes.
Q: How long does the soldering process take?
A: The total cycle time is approximately 3.8 seconds per piece, depending on product size.
Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.
Q: How long does product changeover take?
A: New model setup takes approximately 30 minutes, while returning models take 15 minutes.
Q: What type of environment is required for the OL-THJ1000?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.
Q: What is the maximum temperature of the soldering head?
A: The soldering head can reach temperatures up to 599°C with precise temperature control.
Upgrade your display assembly line with the OL-THJ1000, the Automatic FPC Soldering Machine that combines precision, versatility, and reliability.
Product Tags
Automatic FPC Soldering Machine, FPC Soldering, FPC Welding, Small Size Soldering, Olian Automatic, Display Manufacturing Equipment, Shenzhen Automation Equipment, 8-inch Soldering Machine, Touch Panel Assembly, LCD Assembly, Automated Soldering System
