OL-BL1000 Automatic Backlight Assembling Machine | Olian Automatic
Automatic Backlight Assembling Machine OL-BL1000 by Olian Automatic assembles FOG and B/L for small displays up to 8.0 inches.
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OL-BL1000 Automatic Backlight Assembling Machine: Precision for Small Displays
The OL-BL1000 Automatic Backlight Assembling Machine is engineered for high-precision assembly of small displays. This automatic equipment handles products from 3.0 to 8.0 inches with exceptional accuracy.
Manufactured by Olian Automatic in Shenzhen, China, the OL-BL1000 delivers reliable performance for small-format FOG and B/L (Backlight) assembly. The machine combines manual loading with an automated film peeling and assembly process for optimal efficiency.
Why Choose the OL-BL1000 Automatic Backlight Assembling Machine?
The OL-BL1000 Automatic Backlight Assembling Machine excels in small-format display manufacturing. Its robust design ensures consistent assembly quality for high-precision products.
- Small Format Capability: Handles displays from 3.0 to 8.0 inches. Maximum product size reaches 185 x 115mm.
- High Precision: Achieves X and Y-axis accuracy of ≤±0.1mm. Ensures perfect alignment for each assembly.
- Fast Cycle Time: Total cycle time is approximately 4.5 seconds. This is based on a 5-inch product.
- Excellent Yield Rate: Maintains a product qualification rate of ≥99%. This excludes human error and material defects.
- Quick Changeover: New model setup takes approximately 30 minutes. Returning models take only 15 minutes.
- Versatile Applications: Assembles FOG with B/L components. Handles a wide range of product thicknesses.
- Wide Material Compatibility: Accepts FOG thickness from 0.2 to 1.5mm. Accepts B/L thickness from 0.6 to 3.5mm.
- Fine Pitch Support: Suitable for products with an R-angle of less than 15mm.
Advanced Assembly Technology
The OL-BL1000 features precise pressure and speed control for optimal component attachment. The system ensures uniform assembly across the entire contact area.
Assembly Speed:
- Range: High-speed assembly for small parts
- Control: Precise speed regulation for consistent results
- Programmable for different materials
Pressure Control:
- Control Method: Precision pneumatic control system
- Ensures uniform pressure application
Roller Specifications:
- Dimensions: Customized for small format assembly
- Material: High-grade industrial materials
- Hardness: Standard 60 degrees (customizable)
Platform Specifications:
- FOG Platform: Customized for small format
- B/L Platform: Customized for small format
- Material: Hard magnesium aluminum
Assembly Process
The OL-BL1000 simplifies the complex process of small-panel backlight assembly. The system relies on skilled operator loading for high-precision results.
The Optimized Workflow:
- Power On: Turn on the equipment and perform origin return.
- Component Loading: Manually place FOG and B/L on the input conveyors.
- Component Alignment: The equipment automatically positions FOG and B/L.
- Film Peeling: The machine automatically peels protective films from FOG and B/L.
- CCD Calibration: The backlight is photographed and calibrated for assembly.
- FOG Vision Check: The FOG component is photographed by the CCD system.
- Assembly: The FOG and backlight are automatically assembled.
- Repeat: The process repeats for the next product assembly.
- Unloading: The finished product is automatically discharged to the output conveyor.
The entire process is controlled by a reliable Panasonic PLC system. The Weinview HMI provides intuitive operation and parameter setting.
Robust Engineering & Safety Features
Built for demanding production environments, the OL-BL1000 incorporates high-quality components and comprehensive safety systems.
Key Technical Specifications:
- Platform Size: Customized for small format assembly
- Product Thickness: 0.2 to 1.5mm (FOG), 0.6 to 3.5mm (B/L)
- Machine Dimensions: 1720 x 1540 x 2200mm (including FFU and lights)
- Working Height: 890±50mm
- Machine Weight: Approximately 1000kg
- Machine Color: White frame with chrome/anodized parts
Component Brands:
- PLC: Panasonic, Mitsubishi
- HMI: Weinview
- Cylinders: SMC, CKD, Airtac, FESTO
- Servo Motors: INOVANCE, RUKING
- Guideways: TBI, HIWIN
- Sensors: Panasonic
Safety Systems: The machine includes interlock design with warning labels on hazardous areas. All high-temperature and mechanical hazard areas have clear warning labels. The EMO (emergency stop) cuts all power to servo drives. A three-color signal tower provides visual status alerts.
Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%.
Power & Air Requirements:
- Power: 1Phase AC220V, 50Hz/60Hz, 6000W
- Compressed Air: 0.5-0.7MPa, approximately 160L/min
- Vacuum: Factory vacuum required, approximately 120L/min
Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].
Why Choose Olian Automatic for Your Assembly Needs?
Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.
Sustainability Commitment: The OL-BL1000 is designed for energy efficiency. Its optimized assembly process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.
FAQ
Q: What is an Automatic Backlight Assembling Machine used for?
A: It assembles FOG and B/L components for small displays up to 8.0 inches for display manufacturing.
Q: What products can the OL-BL1000 handle?
A: The OL-BL1000 handles FOG and B/L products from 3.0 to 8.0 inches with automatic assembly capabilities.
Q: What is the assembly precision of the OL-BL1000?
A: The OL-BL1000 achieves an accuracy of ≤±0.1mm on both X and Y axes.
Q: How long does the assembly process take?
A: The total cycle time is approximately 4.5 seconds for a 5-inch product.
Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.
Q: How long does product changeover take?
A: New model setup takes approximately 30 minutes, while returning models take 15 minutes.
Q: What type of environment is required for the OL-BL1000?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.
Q: What is the maximum R-angle supported by the OL-BL1000?
A: The OL-BL1000 is suitable for products with an R-angle of less than 15mm.
Upgrade your display assembly line with the OL-BL1000, the Automatic Backlight Assembling Machine that combines precision, versatility, and reliability.
Product Tags
Automatic Backlight Assembling Machine, Backlight Assembler, FOG Assembly, B/L Assembly, Small Size Laminator, Olian Automatic, Display Manufacturing Equipment, Shenzhen Automation Equipment, 8-inch Assembling Machine, Touch Panel Assembly, LCD Assembly, Automated Assembly System
