OL-BL1200 Automatic Backlight Assembling Machine: Precision for Medium to Large Displays

The OL-BL1200 Automatic Backlight Assembling Machine is engineered for high-precision assembly of medium to large displays. This automatic equipment handles products from 5.0 to 12.1 inches with exceptional accuracy.

Manufactured by Olian Automatic in Shenzhen, China, the OL-BL1200 delivers reliable performance for medium-format FOG and B/L (Backlight) assembly. The machine combines manual loading with a fully automated process for optimal efficiency.

Why Choose the OL-BL1200 Automatic Backlight Assembling Machine?

The OL-BL1200 Automatic Backlight Assembling Machine excels in medium to large-format display manufacturing. Its robust design ensures consistent assembly quality for high-precision products.

• Large Format Capability: Handles displays from 5.0 to 12.1 inches. Maximum product size reaches 275 x 200mm.
• High Precision: Achieves an assembly accuracy of ≤±0.1mm. Ensures perfect alignment for each assembly.
• Fast Cycle Time: Total cycle time is approximately 6 seconds. This is based on an 8-inch product.
• Excellent Yield Rate: The automated process in a clean environment significantly improves the product yield rate.
• Quick Changeover: New model setup takes approximately 50 minutes. Returning models take only 30 minutes.
• Versatile Applications: Assembles FOG with B/L components. Handles a wide range of product thicknesses.
• Wide Material Compatibility: Accepts FOG thickness from 0.3 to 2.5mm. Accepts B/L thickness from 0.6 to 3.5mm.
• Notch & Waterdrop Support: Compatible with notch screens and waterdrop screens.

Advanced Assembly Technology

The OL-BL1200 features a sophisticated 1+1+2 structure for high efficiency. This includes one FOG station, one B/L station, and two assembly platforms.

Assembly Platform:

• Configuration: Dual assembly platforms for increased throughput
• Control: Servo motor and ball screw for precise movement
• Vacuum Adsorption: Ensures stable product holding during assembly

Vision System:

• FOG CCD: Two 6MP cameras for precise FOG alignment
• BLU CCD: Four 6MP cameras for accurate backlight positioning
• System: Boshi or Shimu image processing system

Robotic Handling:

• FOG Robot: Servo-driven X, Y, Z, and Q axes for placement
• BLU Robot: Servo-driven movements for backlight handling
• Peeling Units: Automated film peeling for both FOG and B/L

Assembly Process

The OL-BL1200 simplifies the complex process of medium to large-panel backlight assembly. The system relies on skilled operator loading for high-precision results.

The Optimized Workflow:

1. Power On: Turn on the equipment and perform origin return.
2. Component Loading: Manually place FOG and B/L on the input conveyors.
3. Component Alignment: The equipment automatically positions FOG and B/L.
4. Film Peeling: The machine automatically peels protective films from FOG and B/L.
5. CCD Calibration: The backlight is photographed and calibrated for assembly.
6. FOG Vision Check: The FOG component is photographed by the CCD system.
7. Assembly: The FOG and backlight are automatically assembled on the platform.
8. Pressure Holding: The assembled product undergoes a pressure holding process.
9. Unloading: The finished product is automatically discharged to the output conveyor.

The entire process is controlled by a reliable Panasonic PLC system. The Weinview HMI provides intuitive operation and parameter setting.

Robust Engineering & Safety Features

Built for demanding production environments, the OL-BL1200 incorporates high-quality components and comprehensive safety systems.

Key Technical Specifications:

• Platform Size: Customized for medium to large format assembly
• Product Thickness: 0.3 to 2.5mm (FOG), 0.6 to 3.5mm (B/L)
• Machine Dimensions: 2300 x 1940 x 2200mm (approximate)
• Machine Weight: Approximately 1800kg
• Machine Color: White painted frame

Component Brands:

• PLC: Panasonic
• HMI: Weinview
• Cylinders: SMC, CKD, Airtac
• Servo Motors: Fuji, INOVANCE
• Guideways: HIWIN, TBI
• Sensors: Panasonic

Safety Systems: The machine includes an interlock design with warning labels on hazardous areas. All high-temperature and mechanical hazard areas have clear warning labels. The EMO (emergency stop) cuts all power to servo drives. A three-color signal tower provides visual status alerts.

Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%.

Power & Air Requirements:

• Power: 1Phase AC220V, 50Hz, 8KW
• Compressed Air: 0.5-0.7MPa, approximately 160L/min
• Vacuum: Equipment has a built-in vacuum pump

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Assembly Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-BL1200 is designed for energy efficiency. Its optimized assembly process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ

Q: What is an Automatic Backlight Assembling Machine used for?
A: It assembles FOG and B/L components for medium to large displays up to 12.1 inches for display manufacturing.

Q: What products can the OL-BL1200 handle?
A: The OL-BL1200 handles assembly for products from 5.0 to 12.1 inches with automatic assembly capabilities.

Q: What is the assembly precision of the OL-BL1200?
A: The OL-BL1200 achieves an accuracy of ≤±0.1mm for high-precision assembly.

Q: How long does the assembly process take?
A: The total cycle time is approximately 6 seconds per piece, based on an 8-inch product.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New model setup takes approximately 50 minutes, while returning models take 30 minutes.

Q: What type of environment is required for the OL-BL1200?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.

Q: Does the machine have a built-in vacuum pump?
A: Yes, the equipment is equipped with its own vacuum pump for product handling.

Upgrade your display assembly line with the OL-BL1200, the Automatic Backlight Assembling Machine that combines precision, versatility, and reliability.

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Product Tags

Automatic Backlight Assembling Machine, Backlight Assembler, FOG Assembly, B/L Assembly, Large Size Laminator, Olian Automatic, Display Manufacturing Equipment, Shenzhen Automation Equipment, 12-inch Assembling Machine, Touch Panel Assembly, LCD Assembly, Automated Assembly System