OL-BLS800 Automatic Backlight Assembler: Precision LCD Assembly

The OL-BLS800 Automatic Backlight Assembler is a specialized automation solution. It is designed for assembling FOG and backlight units.

Manufactured by Olian Automatic in Shenzhen, China, this machine handles the entire assembly process. It ensures reliable and efficient production for circular and standard LCD products up to 8 inches.

Why Choose the OL-BLS800 Automatic Backlight Assembler?

The OL-BLS800 Automatic Backlight Assembler streamlines your production line. It combines multiple critical steps into one seamless, automated process.

• High Automation: Automates the entire assembly process from start to finish.
• High-Speed Production: Achieves a cycle time of 4 seconds per piece for 5-inch products.
• High Precision: Offers an assembly accuracy of ±0.1mm.
• Flexible Product Support: Handles circular products up to Φ60mm and standard products up to 8 inches.
• Easy Operation: Features a Chinese touch screen interface for easy control.
• Safe Operation: Includes safety interlocks and alarm systems for operator protection.
• System Integration: Can be connected with other machines for a full production line.

Technical Specifications of the OL-BLS800 Automatic Backlight Assembler

The OL-BLS800 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• FOG (Glass) Size (Max): Circular: Φ60mm; Standard: 185mm (L) x 115mm (W).
• FOG Thickness: 0.2mm to 2.5mm.
• BLU (Backlight) Size (Max): Circular: Φ60mm; Standard: 185mm (L) x 115mm (W).
• BLU Thickness: 0.6mm to 3.5mm.
• FPC on FOG Size: <150mm (L) x <80mm (W).
• FPC on BLU Length: <50mm.
• Peeling Tape Width: 25mm to 50mm.

Performance Metrics:

• Cycle Time: 4 seconds per piece (based on 5-inch product).
• Assembly Accuracy: ±0.1mm.
• Yield Rate: >99% (excluding incoming material defects).
• Model Changeover: 30 minutes for new models, 15 minutes for existing.

Machine Dimensions & Weight:

• Overall Dimensions: 1740mm (L) x 1520mm (W) x 1850mm (H).
• Machine Weight: Approximately 1200kg.
• Machine Color: White.
• Power Supply: Single-phase, AC 220V / 50Hz.
• Power Consumption: Maximum power of 6KW.
• Compressed Air: 0.5-0.7 MPa, 160 L/min consumption.
• Vacuum System: Built-in vacuum pump supply.

Advanced Assembly Process of the OL-BLS800

The OL-BLS800 features a sophisticated multi-stage assembly process. This ensures high-quality and reliable assembly of FOG and backlight units.

Assembly Workflow:

• Loading: Operators manually place FOG and backlight units.
• Correction: CCD systems correct the position of both FOG and backlight.
• Peeling: The machine automatically peels protective films from both units.
• Alignment: High-resolution cameras capture images for precise alignment.
• Bonding: A mechanical arm presses the FOG and backlight together.
• Unloading: The finished product is moved to the exit conveyor.

Key System Components:

• Handling Robots: Multiple mechanical arms for precise product handling.
• CCD Correction: High-resolution cameras for visual alignment of FOG and backlight.
• Peeling Units: Dedicated units for removing protective films from FOG and backlight.
• Bonding Platforms: Two platforms for high-efficiency assembly.
• Control Unit: Panasonic PLC with touch screens for system management.

Robust Engineering & Safety Features of the OL-BLS800

Built for reliability, the OL-BLS800 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Fuji/Inovance (Japan/China).
• PLC Controller: Panasonic (Japan).
• Pneumatics: SMC/CKD/AirTAC (Japan).
• Guides/Screws: HIWIN/TBI (Taiwan).
• CCD Cameras: Hikvision/Dahua (China).
• HMI: Weinview (Taiwan).
• Power Supply: Mean Well (Taiwan).
• Circuit Breakers: Chint (China).
• Image System: Shimu/Bosch (China).

Safety Systems: The machine features a safety interlock design. It has a buzzer that alarms for errors or reminders. An ionizing bar is configured at the peeling positions. The environment requires a clean, dust-free room.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-BLS800 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic Backlight Assembler?
A: It is a machine that assembles FOG and backlight units. It automates the entire process from loading to final assembly.

Q: What is the production speed of the OL-BLS800?
A: The cycle time is 4 seconds per piece. This is based on a 5-inch product.

Q: What is the assembly precision?
A: The machine has an assembly accuracy of ±0.1mm.

Q: What size products can it process?
A: It handles circular products up to Φ60mm and standard products up to 8 inches.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-BLS800, the Automatic Backlight Assembler. It combines speed, precision, and reliability for superior LCD assembly.

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Product Tags

Automatic Backlight Assembler, Backlight Assembly, LCD Assembly, FOG Bonding, Olian Automatic, Shenzhen Automation Equipment, OL-BLS800