OL-TEC1000 Automatic LCD Terminal Cleaning Machine: Precision Surface Preparation

The OL-TEC1000 Automatic LCD Terminal Cleaning Machine is a fully automated system. It is designed for high-precision cleaning of LCD terminals.

Manufactured by Olian Automatic in Shenzhen, China, this machine handles wiping, cleaning, and Plasma treatment. It is built for 1″ to 7″ LCD products.

Why Choose the OL-TEC1000 Automatic LCD Terminal Cleaning Machine?

The OL-TEC1000 Automatic LCD Terminal Cleaning Machine delivers speed and accuracy. Its automated process ensures consistent quality for high-volume production.

• High-Speed Production: Achieves a fast tact time of ≤4.5 seconds per piece.
• Superior Precision:(Handling accuracy) is ±0.1mm.
• Automated Workflow: Handles wiping, cleaning, and Plasma treatment automatically.
• Wide Compatibility: Processes 1″ to 7″ LCD products.
• Advanced CCD System: Features CCD correction for precise positioning.
• Effective Cleaning: Achieves a water drop angle of ≤25 degrees.
• Robust Construction: Built with high-quality components from Japan and China.
• Flexible Integration: Can be used in-line with other equipment.

Technical Specifications of the OL-TEC1000 Automatic LCD Terminal Cleaning Machine

The OL-TEC1000 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size Range: 1″ to 7″ displays supported.
• Cleaning Type: Single-side terminal cleaning.
• Cleaning Solvents: Compatible with alcohol or acetone.
• Wiping Cloth Width: Up to 10mm.
• Wiping Cloth Reel Diameter: Maximum 300mm.
• Wiping Cloth Reel Core Diameter: Minimum 24.5mm.
• Wiping Cloth Length: Adjustable from 0.1mm to 99.9mm.

Performance Metrics:

• Tact Time: ≤4.5 seconds per piece (wiping speed ≥40mm/s).
• Handling Accuracy: ±0.1mm for precise product transfer.
• Water Drop Angle: ≤25 degrees after cleaning.
• Model Changeover: ≤30 minutes for new models.
• Model Recall: ≤15 minutes for existing models.
• Uptime Rate: High reliability for continuous operation.
• Yield Rate: Optimized for high first-pass yield.

Machine Dimensions & Weight:

• Overall Dimensions: 1100mm (L) x 950mm (W) x 1800mm (H).
• Machine Weight: Approximately 900kg.
• Working Height: Ergonomic design for easy operation.
• Cleanroom Class: Requires a clean, dust-free environment.

Advanced Cleaning Technology in the OL-TEC1000

The OL-TEC1000 features a multi-stage cleaning process. This ensures a perfectly prepared surface for subsequent manufacturing steps.

Cleaning Process:

• Product Loading: An operator places the LCD on the input platform or conveyor.
• CCD Correction: Robotic Arm #1 moves the LCD to the CCD for alignment correction.
• Wiping Stage: The arm then places the product on the wiping platform.
• Solvent Application: A peristaltic dispenser applies a precise amount of solvent.
• Mechanical Wiping: A cleaning head wipes the terminal area.
• Plasma Treatment: The product is simultaneously treated with low-temperature Plasma.
• Product Unloading: Robotic Arm #2 moves the cleaned LCD to the output station.

Key Cleaning Components:

• Wiping Cloth System: A stepper motor controls the cloth feed. A torque motor handles cloth回收 (recovery).
• Solvent System: The solvent amount is precisely controlled by the system.
• Cleaning Head: The head’s pressure and level are adjustable.
• Plasma Unit: Uses low-temperature Plasma, operating at approximately 100°C.

Robust Engineering & Safety Features of the OL-TEC1000

Built for reliability, the OL-TEC1000 uses industrial-grade components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• PLC Controller: Panasonic (Japan) for reliable system control.
• Servo Motors: Ruitai (China) for precise motion.
• Stepper Motors: Ruitai / Nuochuan (China).
• Linear Guides: Hiwin (China) for smooth movement.
• Pneumatics: AirTac (China).
• Sensors: Keyence / Panasonic (Japan) for accurate detection.
• Touch Screen: Proface (Japan) for an intuitive interface.
• Power Supply: Mean Well (China) for stable power.
• Circuit Breakers: Shihlin / Schneider (China/France) for safety.

Safety Systems: The machine features emergency stop buttons with protective covers. Safety interlocks pause the machine when doors are opened. A three-color signal tower provides clear visual status updates. An alarm system with a buzzer and on-screen prompts alerts operators to issues.

Utility Requirements:

• Power Supply: Single-phase 220V, max 3KW power consumption.
• Compressed Air: 0.5-0.7MPa, ≤220 L/min clean dry air required.
• Vacuum System: Built-in 200L/min vacuum pump, ≥-70Kpa.
• Exhaust Ventilation: Centralized exhaust system.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-TEC1000 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic LCD Terminal Cleaning Machine?
A: It is a system that automates the cleaning of LCD terminals. It performs wiping, solvent cleaning, and Plasma treatment.

Q: What is the production speed of the OL-TEC1000?
A: The machine has a tact time of ≤4.5 seconds per piece.

Q: What is the cleaning accuracy?
A: The handling accuracy of the robotic arms is ±0.1mm.

Q: What screen sizes can the OL-TEC1000 process?
A: It is designed for 1″ to 7″ LCD products.

Q: What cleaning solvents can be used?
A: The machine is compatible with alcohol or acetone.

Q: What are the machine’s dimensions?
A: The overall size is 1100mm (L) x 950mm (W) x 1800mm (H).

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-TEC1000, the Automatic LCD Terminal Cleaning Machine. It combines speed, precision, and reliability for superior surface preparation.

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Product Tags

Automatic LCD Terminal Cleaning Machine, LCD Terminal Cleaning, EC Cleaning, Plasma Cleaning, Ultrasonic Cleaning, CCD Correction, Olian Automatic, Display Manufacturing Equipment, Shenzhen Automation Equipment, OL-TEC1000