OL-FOG320 Large Size FOG Repair Machine: Precision Bonding for Large Displays

The OL-FOG320 Large Size FOG Repair Machine is engineered for precise Film-on-Glass (FOG) bonding and rework. This single-station machine handles large displays up to 32 inches with exceptional accuracy.

Manufactured by Olian Automatic in Shenzhen, China, the OL-FOG320 delivers reliable performance for LCD, FPC, and PCB assembly. The machine combines manual alignment with automated bonding processes for optimal efficiency.

Why Choose the OL-FOG320 Large Size FOG Repair Machine?

The OL-FOG320 Large Size FOG Repair Machine excels in large-format display manufacturing and repair. Its robust design ensures consistent bonding quality across multiple segments.

• Large Format Capability: Handles displays from 10 to 32 inches. Maximum product size reaches 710 x 400mm.
• Multi-Segment Bonding: Supports bonding of up to 10 FPCs of the same type on a single product.
• High Precision: Achieves X-axis accuracy of ≤30μm for COF. Achieves Y-axis accuracy of ≤40μm for COF.
• Fast Cycle Time: The bonding time per FPC is approximately 25 seconds. This excludes manual loading and alignment time.
• Excellent Yield Rate: Maintains a product qualification rate of ≥98%. This excludes human error and material defects.
• Quick Changeover: New model setup takes approximately 30 minutes. This minimizes production downtime.
• Versatile Applications: Bonds FPC and PCB to LCD substrates. Handles a wide range of product thicknesses.
• Wide Material Compatibility: Accepts FPC thickness from 0.05 to 1mm. Accepts PCB thickness from 0.3 to 2.0mm.

Advanced Bonding Technology

The OL-FOG320 features precise temperature, pressure, and time control for optimal FOG attachment. The system ensures uniform bonding across the entire contact area.

Temperature Control:

• Range: Room temperature to 400°C
• Surface temperature variation: ≤±3°C
• Constant temperature heating method

Pressure Control:

• Range: 25 to 400N
• Precision: ±5N
• Digital pressure display with unit selection

Time Setting:

• Range: 0.1 to 9.9 seconds
• Precise timing control for consistent results
• Programmable for different materials

Thermal Head Specifications:

• Standard size: 55 x 0.6mm (customizable)
• Material: Tungsten steel
• Surface flatness: ≤±3μm (standard 35mm)

Manual Alignment Bonding Process

The OL-FOG320 simplifies the complex process of large-panel FOG bonding. The system relies on skilled operator alignment for high-precision results.

The Optimized Workflow:

1. Panel Loading: Operator places the LCD panel on the glass platform manually.
2. Vacuum Activation: Panel is secured by vacuum suction.
3. FPC Loading: Operator places the FPC on the FPC platform.
4. Process Start: Operator initiates the automatic positioning sequence.
5. Manual Alignment: Operator performs alignment using mark points on the monitor.
6. Bonding Initiation: Operator presses dual start buttons for safety.
7. Thermal Bonding: Thermal head descends and applies pressure automatically.
8. Completion: Pressure head rises after the set time.
9. Tape Feeding: Buffer material tape advances automatically (if enabled).
10. Unloading: Operator removes the finished product manually.

The entire process is controlled by a reliable Panasonic PLC system. The Weinview touch screen provides intuitive operation and parameter setting.

Robust Engineering & Safety Features

Built for demanding production environments, the OL-FOG320 incorporates high-quality components and comprehensive safety systems.

Key Technical Specifications:

• Platform Size: 800 x 550mm
• Product Thickness: 0.2 to 0.5mm
• Machine Dimensions: 2150 x 1150 x 1850mm
• Working Height: 860±35mm
• Machine Weight: Approximately 550kg
• Machine Color: Beige frame with chrome/anodized parts

Component Brands:

• PLC: Panasonic (Japan)
• HMI: Weinview
• Servo Motors: Inovance (China)
• Cylinders: Airtac, Fujikura
• Guideways: HIWIN
• Valves: CKD, SMC, Airtac

ESD Protection: The OL-FOG320 meets strict ESD standards. All consumables and parts use anti-static materials. Panel surface static remains below ±100V during operation. Static dissipation reduces voltage from 1000V to 100V within 3 seconds. Ground impedance is ≤5Ω. ESD grounding is provided at all product handling points.

Safety Systems: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts. Safety light curtains prevent operation when obstructed.

Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%. An FFU (Fan Filter Unit) is installed above the work area for dust control.

Power & Air Requirements:

• Power: 3Phase AC220V, 50Hz/60Hz, 2500W
• Compressed Air: 0.4-0.7MPa, approximately 250L/min
• Vacuum: Approximately 36L/min (provided by facility)

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-FOG320 is designed for energy efficiency. Its optimized bonding process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ

Q: What is a large size FOG repair machine used for?
A: A large size FOG repair machine bonds FPC to large LCD panels up to 32 inches for display repair and manufacturing.

Q: What products can the OL-FOG320 handle?
A: The OL-FOG320 handles LCD products from 10 to 32 inches with FPC and PCB bonding capabilities.

Q: What is the bonding precision of the OL-FOG320?
A: The OL-FOG320 achieves X-axis precision of ≤30μm and Y-axis precision of ≤40μm for COF bonding.

Q: What is the yield rate of the OL-FOG320?
A: The OL-FOG320 achieves a product qualification rate of ≥98% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New model setup takes approximately 30 minutes depending on engineer proficiency.

Q: What type of environment is required for the OL-FOG320?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.

Q: What is the maximum number of FPCs per product?
A: The OL-FOG320 supports bonding of up to 10 FPCs of the same type on a single product.

Upgrade your display assembly line with the OL-FOG320, the Large Size FOG Repair Machine that combines precision, versatility, and reliability.

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Product Tags

Large Size FOG Repair Machine, FOG Bonder, FPC Bonding Machine, COF Bonding, PCB Bonding, Olian Automatic, Display Repair Equipment, 32 Inch FOG Machine, Manual Alignment Bonder, LCD Repair Machine, Touch Panel Repair, Shenzhen Automation Equipment, Single Station Bonder, FOG Rework Machine, Display Assembly Equipment