OL-FC005 Dual-Station Pre-Bonding and Main Bonding Machine: All-in-One Precision

In the competitive world of display manufacturing, achieving a perfect bond is critical. The OL-FC005 Dual-Station Pre-Bonding and Main Bonding Machine, engineered by Olian Automatic, is a semi-automatic solution designed to deliver exceptional precision and reliability for this essential process.

This machine specializes in bonding COF, FPC, or zebra paper onto panels that have already been attached with Anisotropic Conductive Film (ACF). The loading, unloading, and product alignment are done manually, while the thermal compression process is fully automated.

🚀 Unmatched Performance for High-Volume Production

The OL-FC005 Dual-Station Pre-Bonding and Main Bonding Machine is built for manufacturers who demand both speed and accuracy. Its dual-station design optimizes the workflow to maximize output without compromising on quality.

• High Throughput: The efficient design enables a production capacity of approximately 80-120 PCS/H for FPC and 60-100 PCS/H for COF.
• Micron-Level Precision: Achieve flawless connections with remarkable alignment accuracy. The machine maintains a precision of ≤±0.008mm for COF pre-bonding and ≤±0.005mm for main bonding.
• Exceptional Yield Rate: The stable and repeatable process guarantees a product qualification rate of ≥99% for FPC and ≥95% for COF, minimizing material waste and rework.
• Versatile Compatibility: The OL-FC005 handles a wide range of products, from 1-inch to 6-inch displays, and can process fine pitches as small as 20um for COF.

⚙️ Advanced Process & Intelligent Control

The OL-FC005 streamlines the bonding process by combining manual operation with sophisticated automation. This semi-automatic approach provides the perfect balance of human oversight and machine precision.

The Optimized Workflow:

1. Panel Placement: The operator manually places the ACF-attached panel onto the Panel work platform.
2. Vacuum Activation: The operator activates the vacuum to secure the panel to the platform.
3. Material Placement: The operator places the FPC or COF on its work platform and performs a preliminary alignment.
4. Manual Alignment: The operator performs precise visual alignment of the material to the panel marks on the monitor.
5. Pre-Bonding Check (Left Head): The operator presses the pre-bond button. The head descends without heating for a final check.
6. Automated Bonding: If alignment is correct, the operator presses the dual start buttons. The head descends, heats, and bonds.
7. Completion: The head retracts after the set time, and the operator removes the finished product.

The entire process is managed by a reliable Panasonic or Delta PLC and a user-friendly touch screen interface. For security and quality control, the machine features a two-level password system, allowing engineers to set parameters while operators can only run the machine.

🛠️ Robust Engineering & Reliable Support

Built for durability in a cleanroom environment, the OL-FC005 features a robust construction with high-quality components from industry-leading brands like THK, Airtac, and SMC.

Key Technical Specifications:

• Temperature Control: RT to 400℃ with a surface variance of ≤±8℃.
• Pressure Control: Adjustable from 25N to 400N with a precision regulator.
• Power & Air: AC 220V, 2500W; Compressed air at 0.4~0.7 Mpa.
• Dimensions: 900mm (W) x 900mm (D) x 1550mm (H)

Warranty and Service:
Olian Automatic stands behind its equipment with a 1-year warranty and lifetime technical support. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one.

Upgrade your display assembly line with the OL-FC005, the Dual-Station Pre-Bonding and Main Bonding Machine that combines speed, precision, and reliability.

🏷️ Product Tags

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