OL-F003 Dual-Station FOG Bonder: Precision and Efficiency

In the competitive world of display manufacturing, achieving a perfect bond between the FPC (Flexible Printed Circuit) and the glass panel is critical.

The OL-F003 Dual-Station FOG Bonder, engineered by Olian Automatic, is a semi-automatic solution designed to deliver exceptional precision and reliability for this essential process.

This machine specializes in the main bonding of FPCs or touch panel flex cables onto panels that have already been attached with ACF (Anisotropic Conductive Film).

Its unique dual-station design allows an operator to load and unload a product at one station while the other station is completing the automated bonding cycle, significantly boosting productivity and efficiency.

🚀 Unmatched Performance for High-Volume Production

The OL-F003 Dual-Station FOG Bonder is built for manufacturers who demand both speed and accuracy. Its design optimizes the human-machine workflow to maximize output without compromising on quality.

• High Throughput: The dual-station enables a production capacity of 150-300 PCS/H, with a main bonding time of less than 10 seconds.
• Micron-Level Precision: Achieve flawless connections with remarkable alignment accuracy. The machine maintains a precision of ≤±0.035mm on the X-axis and ≤±0.04mm on the Y-axis, ensuring a consistent, high-quality bond.
• Exceptional Yield Rate: The stable and repeatable process guarantees a product qualification rate of ≥98%, minimizing material waste and rework.
• Versatile Compatibility: The OL-F003 handles a wide range of products, from 3-inch to 7-inch displays。and can process fine pitches with a minimum width and spacing of 65um.

⚙️ Advanced Process & Intelligent Control

The OL-F003 streamlines the FOG (Film on Glass) bonding process by combining manual operation with sophisticated automation. This semi-automatic approach provides the perfect balance of human oversight and machine precision.

The Optimized Workflow:

1. Panel Placement: The operator manually places the ACF-attached panel onto the vacuum stage and the FPC onto its dedicated platform.
2. Manual Alignment: Using the high-resolution CCD camera system, the operator performs precise visual alignment of the FPC to the panel marks on the monitor.
3. Automated Bonding: Once aligned, the operator presses the dual start buttons for safety, and the machine automatically initiates the main bonding cycle.
4. Simultaneous Operation: While one station is bonding, the operator can unload the finished product and load a new one at the second station, ensuring continuous, efficient production.

The entire process is managed by a reliable Panasonic PLC and a user-friendly touch screen interface. For security and quality control, the machine features a two-level password system, allowing engineers to set parameters while operators can only run the machine.

🛠️ Robust Engineering & Reliable Support

Built for durability in a cleanroom environment, the OL-F003 features a robust construction with high-quality components from industry-leading brands like Panasonic, THK, and SMC.

Key Technical Specifications:

• Temperature Control: RT to 400℃ with a surface variance of ≤±5℃.
• Pressure Control: Adjustable from 25N to 400N with a precision regulator.
• Power & Air: AC 220V, 2000W; Compressed air at 0.5~0.7 Mpa.
• Dimensions: 900mm (W) x 720mm (D) x 1450mm (H)

Warranty and Service:
Olian Automatic stands behind its equipment with a 1-year warranty and lifetime technical support. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one.

Upgrade your display assembly line with the OL-F003, the Dual-Station FOG Bonder that combines speed, precision, and reliability.