OL-FB3000A Automatic FOG Bonding Machine: High-Precision LCD Assembly

The OL-FB3000A Automatic FOG Bonding Machine is an advanced assembly system. It is designed for 5″ to 17″ LCD products.

Manufactured by Olian Automatic in Shenzhen, China, this machine automates the entire bonding process. It handles ACF attachment, alignment, and thermal compression with exceptional accuracy.

Why Choose the OL-FB3000A Automatic FOG Bonding Machine?

The OL-FB3000A Automatic FOG Bonding Machine ensures high-speed, reliable production. Its fully automated process minimizes manual intervention and maximizes throughput.

• High-Speed Bonding: Achieves a fast cycle time of ≤6.5 seconds per piece.
• Fully Automated: Handles ACF attachment, pre-bonding, and main bonding automatically.
• High Precision: Offers FPC pre-bonding accuracy of X/Y: ±7um.
• Wide Compatibility: Processes LCDs from 5 to 17 inches in size.
• Advanced Vision: Uses multiple CCD cameras for precise product alignment.
• Flexible Integration: Can be used as a standalone unit or in a production line.
• User-Friendly: Features a Chinese touch screen interface for easy operation.

Technical Specifications of the OL-FB3000A Automatic FOG Bonding Machine

The OL-FB3000A is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size (Max): 400mm (L) x 280mm (W).
• LCD Size (Min): 160mm (L) x 112mm (W).
• LCD Thickness: 0.15mm to 1.1mm.
• FPC Size (Max): 180mm (L) x 45mm (W).
• FPC Size (Min): 20mm (L) x 10mm (W).
• FPC Thickness: 0.1mm to 0.5mm.
• ACF Type: Reel type, 2 or 3 layers.
• ACF Width: 0.8mm, 1.0mm, 1.5mm, 2.0mm, 2.5mm (adjustable).

Performance Metrics:

• Cycle Time: ≤6.5 seconds per piece (single FPC).
• ACF Attachment Accuracy: X: ±0.15mm, Y: ±0.15mm.
• FPC Pre-Bonding Accuracy: X: ±7um, Y: ±7um.
• FPC Main Bonding Accuracy: X: ±15um, Y: ±15um.
• Model Changeover: <90 minutes for new models.

Machine Dimensions & Weight:

• Overall Dimensions: 4000mm (L) x 1470mm (W) x 2000mm (H).
• Machine Weight: Approximately 2500kg.
• Power Supply: Three-phase, 380V.
• Power Consumption: Maximum power of 10KW.
• Compressed Air: 0.5-0.7 MPa, ≈150L/min consumption.
• Vacuum System: Built-in pump (200L/min) or external source. Vacuum ≥-70Kpa.

Advanced Bonding Process of the OL-FB3000A

The FB-3000A features a sophisticated multi-stage bonding process. This ensures a strong and reliable connection for every product.

Bonding Workflow:

• Loading: An operator or upstream machine places the LCD on the input platform.
• ACF Attachment: A robotic arm places the LCD on the ACF stage for tape attachment.
• ACF Inspection: A CCD camera checks the ACF placement for quality assurance.
• Pre-Bonding: The FPC is aligned and pre-bonded to the LCD using a thermal head.
• Main Bonding: The product is moved to one of two platforms for final thermal compression.
• Unloading: A robotic arm moves the finished product to the output conveyor.

Key System Components:

• Robotic Arms: Four arms with linear motors and servo drives for precise movement.
• Thermal Heads: SUS440C material heads for ACF, pre-bonding, and main bonding.
• Vision System: Uses “Boshi” image processing with multiple CCD cameras.
• Control Unit: Keyence PLC with a Weinview touch screen for system management.
• Temperature Control: PID control method with a K-type thermocouple.

Robust Engineering & Safety Features of the OL-FB3000A

Built for reliability, the FB-3000A uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Ruit (China).
• Screws/Guides: HIWIN (China) / THK (Japan).
• Pneumatics: SMC/CKD (Japan) / AirTAC (China).
• PLC Controller: Keyence (Japan).
• HMI: Weinview (China).
• Power Supply: Mean Well (Taiwan).
• Circuit Breakers: Schneider (Taiwan).
• Cable Carriers: Igus (Germany).

Safety Systems: The machine features a three-color signal tower. It has two emergency stop buttons with protective covers. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The FB-3000A is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic FOG Bonding Machine?
A: It is a machine that bonds FPCs to LCDs. It automates ACF attachment and thermal compression.

Q: What is the production speed of the OL-FB3000A?
A: The cycle time is ≤6.5 seconds per piece. This ensures high-speed, continuous production.

Q: What is the bonding accuracy?
A: The FPC pre-bonding accuracy is X/Y: ±7um. The main bonding accuracy is X: ±15um, Y: ±15um.

Q: What size LCDs can it process?
A: It is designed for LCD products from 5 to 17 inches in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-FB3000A, the Automatic FOG Bonding Machine. It combines speed, precision, and reliability for superior LCD assembly.

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Product Tags

Automatic FOG Bonding Machine, ACF Attachment, FPC Bonding, LCD Assembly, Olian Automatic, Shenzhen Automation Equipment, OL-FB3000A