OL-ECB900 Automatic COG Bonding Machine: Integrated LCD Assembly

The OL-ECB900 Automatic COG Bonding Machine is a comprehensive automation solution. It integrates EC and COG bonding processes into a single, efficient unit.

Manufactured by Olian Automatic in Shenzhen, China, this machine handles ACF attachment, pre-bonding, and main-bonding. It is designed for high-precision assembly of LCD products.

Why Choose the OL-ECB900 Automatic COG Bonding Machine?

The OL-ECB900 Automatic COG Bonding Machine streamlines your production line. It combines multiple critical steps into one seamless, automated process.

• All-in-One Integration: Combines ACF, pre-bonding, and main-bonding in one machine.
• High-Speed Production: Achieves a cycle time as fast as 5 seconds per piece.
• High Precision: Offers IC pre-bonding accuracy of ±3um and main-bonding of ±5um.
• Large Product Support: Handles LCDs up to 380mm (L) x 300mm (W).
• Flexible Operation: Capable of handling both new and existing product models efficiently.
• User-Friendly: Features a Chinese touch screen interface for easy control.
• Safe Operation: Includes multiple emergency stops and safety interlocks.

Technical Specifications of the OL-ECB900 Automatic COG Bonding Machine

The OL-ECB900 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size (Max): 380mm (L) x 300mm (W).
• LCD Size (Min): 45mm (L) x 45mm (W).
• LCD Thickness: 0.15mm to 1.1mm.
• IC Terminal Pitch: ≥15um.
• ACF Width: 0.5mm to 5.0mm.
• ACF Length: 5mm to 60mm.

Performance Metrics:

• Cycle Time: 5 sec/pcs (for <7 inch), 5.5 sec/pcs (for 7-12 inch).
• ACF Accuracy: X: ±0.15mm, Y: ±0.15mm.
• IC Pre-Bonding Accuracy: X: ±3um, Y: ±3um.
• IC Main-Bonding Accuracy: X: ±5um, Y: ±5um.
• Production Yield: ≥99.5% (excluding material defects).

Machine Dimensions & Weight:

• Overall Dimensions: 3900mm (L) x 1650mm (W) x 1800mm (H).
• Machine Weight: Approximately 2600kg.
• Power Supply: Three-phase, AC 380V.
• Power Consumption: Maximum power of 6KW.
• Compressed Air: 0.5-0.7 MPa, ≈150L/min consumption.
• Vacuum System: Vacuum ≥-70Kpa, flow ≈150L/min.

Advanced Bonding Process of the OL-ECB900

The OL-ECB900 features a sophisticated multi-stage bonding process. This ensures high-quality and reliable LCD assembly.

Bonding Workflow:

• Loading: Products are loaded from a conveyor or upstream machine.
• ACF Attachment: Robot 1 places the LCD, and the ACF head attaches the film.
• Inspection: Robot 2 picks the LCD and inspects the ACF attachment.
• Pre-Bonding: The LCD is placed on the pre-bonding stage, and the IC is attached.
• Main-Bonding: Robot 3 moves the product to one of three main-bonding platforms.
• Unloading: Robot 4 unloads the finished product to a downstream conveyor.

Key System Components:

• Robotic Arms: Four sets of high-precision robots for product handling.
• Bonding Heads: Dedicated heads for ACF, pre-bonding, and main-bonding.
• Control Unit: Keyence PLC with a Weinview touch screen for system management.
• Vision System: Bosch image processing system with multiple CCD cameras.

Robust Engineering & Safety Features of the OL-ECB900

Built for reliability, the OL-ECB900 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Ruit (China).
• Linear Motors: Dongxin (China).
• Angle Motors: Inovance/Zhihe (Japan/China).
• Screws/Guides: THK/HIWIN (Japan/China).
• Pneumatics: SMC/AirTAC (Japan/China).
• PLC Controller: Keyence (Japan).
• HMI: Weinview (China).
• Power Supply: Mean Well (China).
• Circuit Breakers: Shihlin (China).
• Cable Carriers: Igus (Germany).

Safety Systems: The machine features three emergency stop buttons. It has a safety interlock that pauses operation when doors are opened. A buzzer and touch screen provide alarm notifications. Clear safety signs warn of potential hazards.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-ECB900 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic COG Bonding Machine?
A: It is a machine that bonds ICs to glass substrates. It automates the entire process from ACF attachment to final bonding.

Q: What is the production speed of the OL-ECB900?
A: The cycle time is 5 to 5.5 seconds per piece. This depends on the product size.

Q: What is the bonding precision?
A: The IC pre-bonding accuracy is ±3um. The main-bonding accuracy is ±5um.

Q: What size LCDs can it process?
A: It handles LCDs from 45x45mm up to 380x300mm in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-ECB900, the Automatic COG Bonding Machine. It combines speed, precision, and reliability for superior LCD assembly.

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Product Tags

Automatic COG Bonding Machine, EC+COG All-in-One, LCD Assembly, ACF Bonding, Olian Automatic, Shenzhen Automation Equipment, OL-ECB900