OL-EC3000 Automatic LCD Terminal Cleaning Machine: Precision Surface Preparation

The OL-EC3000 Automatic LCD Terminal Cleaning Machine is a specialized automation solution. It is designed for cleaning LCD terminals before the bonding process.

Manufactured by Olian Automatic in Shenzhen, China, this machine combines wiping, plasma, and optional ultrasonic cleaning. It ensures reliable and efficient surface preparation for 5″ to 17.3″ LCD products.

Why Choose the OL-EC3000 Automatic LCD Terminal Cleaning Machine?

The OL-EC3000 Automatic LCD Terminal Cleaning Machine streamlines your production line. It combines multiple critical cleaning steps into one seamless, automated process.

• All-in-One Integration: Combines wiping, plasma, and optional ultrasonic cleaning in one machine.
• High-Speed Production: Achieves a cycle time of ≤8 seconds per side.
• High Precision: Offers a handling accuracy of ±0.1mm.
• Effective Cleaning: Achieves a water drop angle of ≤15 degrees.
• Flexible Product Support: Handles LCDs from 5″ to 17.3″ in size.
• Easy Operation: Features a Chinese touch screen interface for easy control.
• Safe Operation: Includes multiple emergency stops and safety interlocks.
• System Integration: Can be connected with other machines for a full production line.

Technical Specifications of the OL-EC3000 Automatic LCD Terminal Cleaning Machine

The OL-EC3000 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size: 5″ to 17.3″.
• Cleaning Type: Multi-side terminal surface cleaning.
• Cleaning Solvent: Alcohol or Acetone.
• Wipe Cloth Width: ≤10mm.
• Wipe Cloth Reel Max Diameter: ≤300mm.
• Wipe Cloth Reel Inner Hole Diameter: ≥24.5mm.
• Wipe Cloth Length Setting: 0.1mm to 99.9mm.

Performance Metrics:

• Cycle Time: ≤8 seconds per side (270mm length, 100mm/s speed).
• Handling Accuracy: ±0.1mm.
• Water Drop Angle: ≤15 degrees (varies by situation).
• Model Changeover: ≤60 min for new models, ≤30 min for existing.

Machine Dimensions & Weight:

• Overall Dimensions: 1800mm (L) x 1200mm (W) x 1900mm (H).
• Machine Weight: Approximately 1400kg.
• Machine Color: Ivory White (customizable).
• Power Supply: Single-phase, AC 220V.
• Power Consumption: Maximum power of 3KW.
• Compressed Air: 0.5-0.7 MPa, ≤220 L/min consumption.
• Vacuum System: Built-in 200L/min pump or external source, ≥-70Kpa.

Advanced Cleaning Process of the OL-EC3000

The OL-EC3000 features a sophisticated multi-stage cleaning process. This ensures high-quality and reliable surface preparation for LCD panels.

Cleaning Workflow:

• Loading: Products are loaded manually or from an upstream machine.
• Transfer: Robot 1 picks the LCD and places it on the cleaning platform.
• Alignment: The platform moves to a camera for visual alignment.
• Cleaning: The platform moves to the wiping position. Wiping and plasma start simultaneously.
• Unloading: After cleaning, the platform moves to the exit position.
• Transfer Out: Robot 2 picks the LCD and places it on a downstream platform.

Key System Components:

• Handling Robots: Two robots for transferring LCDs.
• CCD Correction: Y-axis stepper motor and KK module for automatic correction.
• Solvent Supply: Peristaltic dispenser controls the amount and timing.
• Wipe Cloth Supply: Stepper motor and polyurethane rollers for feeding.
• Plasma Unit: Low-temperature plasma (PT300), approx. 90°C at 80mm/s.
• Ultrasonic Unit (Optional): Removes 99% of dust/particles >5um in a Class 1000 cleanroom.

Robust Engineering & Safety Features of the OL-EC3000

Built for reliability, the OL-EC3000 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo/Stepper Motors: Ruit (China).
• Screws/Guides: HIWIN (Taiwan).
• Pneumatics: AirTAC (Taiwan).
• Sensors: Keyence/Panasonic (Japan).
• PLC Controller: Panasonic (Japan).
• HMI: Weinview (Taiwan).
• Power Supply: Mean Well (Taiwan).
• Circuit Breakers: Shihlin (Taiwan).
• Cable Carriers: Igus (Germany).

Safety Systems: The machine features three emergency stop buttons with protective covers. It has a safety interlock that pauses operation when doors are opened. A buzzer and touch screen provide alarm notifications. A three-color signal light indicates machine status.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-EC3000 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic LCD Terminal Cleaning Machine?
A: It is a machine that cleans LCD terminals before bonding. It automates wiping, plasma, and optional ultrasonic cleaning.

Q: What is the production speed of the OL-EC3000?
A: The cycle time is ≤8 seconds per side. This is based on a 270mm cleaning length.

Q: What is the cleaning precision?
A: The machine has a handling accuracy of ±0.1mm. It achieves a water drop angle of ≤15 degrees.

Q: What size LCDs can it process?
A: It handles LCDs from 5″ to 17.3″ in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-EC3000, the Automatic LCD Terminal Cleaning Machine. It combines speed, precision, and reliability for superior LCD cleaning.

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Product Tags

Automatic LCD Terminal Cleaning Machine, LCD Cleaning, Plasma Cleaning, Ultrasonic Cleaning, Olian Automatic, Shenzhen Automation Equipment, OL-EC3000