OL-CTP170 CTP Dual-Station Double-Side Bonding Machine: Precision and Efficiency

In display manufacturing, precise CTP (Capacitive Touch Panel) bonding is a critical step. The OL-CTP170 CTP Dual-Station Double-Side Bonding Machine, engineered by Olian Automatic, is a semi-automatic solution designed for high-precision FPC bonding on touch panels.

This machine specializes in main bonding FPCs or touch flexible cables onto CTP touch panels that have already been attached with ACF and pre-bonded. The process combines manual product handling with fully automated thermal compression and tape feeding.

Why Choose the OL-CTP170 CTP Dual-Station Double-Side Bonding Machine?

The OL-CTP170 CTP Dual-Station Double-Side Bonding Machine is built for manufacturers who demand speed and accuracy. Its dual-station design enables simultaneous front and back bonding for maximum efficiency.

• Double-Side Bonding: Simultaneously bond FPC on both sides of the touch panel. This dual-side capability doubles output without doubling floor space.
• High Throughput: The efficient design enables a cycle time of ≤16 seconds. Main bonding time is ≤10 seconds, excluding loading and unloading.
• Micron-Level Precision: Achieve flawless connections with remarkable alignment accuracy. The machine maintains a precision of X: ≤±0.03mm and Y: ≤±0.035mm.
• Exceptional Yield Rate: The stable and repeatable process guarantees a product qualification rate of ≥98%. This minimizes material waste and rework costs.
• Versatile Compatibility: Handles CTP touch panels from 5 to 17 inches. Supports panel thickness from 0.15mm to 1.0mm.
• Quick Changeover: New product setup takes ≤30 minutes. Existing product changeover takes ≤10 minutes.
• Wide Product Support: Supports up to 100 different product varieties in memory.
• Compact Design: The machine measures only 1500mm x 930mm x 1450mm. Weight is approximately 230 kg for easy relocation.

Advanced Process & Intelligent Control

The OL-CTP170 streamlines the CTP bonding process by combining simple manual setup with sophisticated automation. This approach provides the perfect balance of human oversight and machine precision.

The Optimized Workflow:

1. Power On: The operator starts the equipment and enters automatic mode.
2. Product Placement: The operator places the touch panel on the platform and activates vacuum.
3. FPC Placement: The operator places the FPC or touch cable on the designated position.
4. Process Start: The operator presses the dual start buttons to begin the cycle.
5. Automated Bonding: The platform moves to the bonding position. The bonding head descends.
6. Thermal Compression: The machine automatically performs main bonding with timing control.
7. Completion: The platform rises and returns to the loading position. The operator removes the finished product.
8. Repeat: The cycle repeats for the next product.

The entire process is managed by a reliable Panasonic PLC and a user-friendly Weinview touch screen interface. For security and quality control, the machine features a two-level password system. Engineers can set parameters while operators can only run the machine.

4-CCD Vision Alignment System

The OL-CTP170 is equipped with an advanced 4-CCD camera vision system for precise alignment. Each camera has 300K pixels for clear mark recognition. The system works with coaxial LED lighting for optimal visibility.

The system provides a field of view of 1.9 x 1.4mm with 2x magnification. The distance between two lenses is adjustable from 12mm to 90mm. This ensures accurate alignment even for fine-pitch FPC products. A 4-channel screen splitter provides clear real-time monitoring for operators.

Robust Engineering & Reliable Support

Built for durability in cleanroom environments, the OL-CTP170 features high-quality components from industry-leading brands.

Key Technical Specifications:

• Temperature Control (Head): RT to 400°C with surface variance of ≤±3°C.
• Temperature Control (Back Pressure): RT to 400°C with surface variance of ≤±3°C.
• Pressure Control: Adjustable from 25N to 400N with digital display.
• Bonding Time: Adjustable from 0.1 to 99.0 seconds.
• Head Configuration: 2 independent thermal heads with tungsten carbide or SUS440C tips.
• Head Size: Standard 55 x 0.8mm, Max 85 x 1.2mm.
• Platform: Hard magnesium alloy with vacuum fixation.
• Platform Flatness: ≤±8μm/100mm for consistent positioning.
• Platform Size: 400mm (W) x 300mm (D).
• Power & Air: AC 220V, 2500W; Compressed air at 0.5~0.7MPa, 250L/min.
• Dimensions: 1500mm (W) x 930mm (D) x 1450mm (H).
• Weight: Approximately 230 kg.
• Working Table Height: 850±30mm.

Product Compatibility:

• Panel Size: Max 17″ (L:378 x W:215mm), Min 5″ (L:65 x W:110mm), thickness 0.15~1.0mm.
• FPC Size: Max L3 x W3: 85 x 60mm, Min L3 x W3: 10 x 10mm, thickness 0.02~0.1mm.
• Product Type: Single-side single-segment CTP touch panels.

Component Brands:

• PLC: Panasonic (Japan)
• HMI: Weinview
• Valves: Airtac, CKD
• Regulators: Airtac, SMC
• Cylinders: Airtac
• Linear Guides: THK, HIWIN
• Temperature Controller: AUTONICS
• Power Supply: Mean Well

ESD Compliance: The OL-CTP170 meets strict ESD standards. All consumables and parts are anti-static. The machine features ESD grounding at all product handling points for safe operation.

Safety Features: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts.

Buffer Material System: The machine features an automatic buffer material mechanism. Buffer material inner diameter is ≥33mm and outer diameter is ≤80mm. Tape spacing is adjustable from 1 to 20mm. The system alerts operators if tape runs out during operation.

Why Choose Olian Automatic for Your CTP Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-CTP170 is designed for energy efficiency. Its optimized thermal management system reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

FAQ:

Q: What is a CTP bonding machine used for?
A: A CTP bonding machine bonds FPCs onto capacitive touch panels using ACF adhesive and thermal compression.

Q: What products can the OL-CTP170 handle?
A: The OL-CTP170 handles CTP touch panels from 5 to 17 inches with single-side single-segment FPC bonding.

Q: What is the bonding precision of the OL-CTP170?
A: The OL-CTP170 achieves X: ≤±0.03mm and Y: ≤±0.035mm alignment precision.

Q: What is the yield rate of the OL-CTP170?
A: The OL-CTP170 achieves a product qualification rate of ≥98% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New product setup takes ≤30 minutes. Existing product changeover takes ≤10 minutes.

Q: What is the difference between this and FOG bonding machines?
A: The OL-CTP170 is specifically designed for CTP touch panel bonding, while FOG machines bond FPC onto display glass panels.

Upgrade your display assembly line with the OL-CTP170, the CTP Dual-Station Double-Side Bonding Machine that combines speed, precision, and reliability.

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Product Tags

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