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OL-CBD156 – 15.6-Inch Single-Station IC Servo Main Bonding Machine

OL-CBD156 – 15.6-Inch Single-Station IC Servo Main Bonding Machine

OL-CBD156 – 15.6-Inch Single-Station IC Servo Main Bonding Machine,

High-Precision Thermal Compression System for Final IC Bonding on LCD Panels

The OL-CBD156 by Olian Automatic Equipment Co., Ltd. is a semi-automatic main bonding machine designed for the final thermal compression of bare driver IC chips onto ACF-pre-laminated edge terminals of large-format rigid LCD panels up to 15.6 inches. As the critical last step in the COG (Chip-on-Glass) process, this system delivers consistent, high-reliability interconnects through precise servo-controlled pressure, uniform heating, and stable mechanical alignment—ensuring low contact resistance and long-term display performance.

Unlike pre-bonders or ACF applicators, the OL-CBD156 performs full-strength main bonding, fully curing the anisotropic conductive film to create permanent electrical and mechanical connections between the IC and glass substrate.

⚠️ Note: This machine assumes that ACF has already been applied and the IC has been pre-aligned (e.g., via a pre-bonder). It does not include ACF application, vision alignment, or double-side capability.


🔧 Key Technical Specifications

Substrate & Component Compatibility

  • Panel Size:
    • Max: 350 mm × 250 mm (~15.6″ diagonal)
    • Min: 150 mm × 80 mm (~7″)
    • Thickness: 0.2 – 2.2 mm
  • IC Dimensions:
    • Length: 5 – 40 mm
    • Width: 0.5 – 3 mm
    • Thickness: 0.08 – 0.5 mm
  • Bonding Zones: Supports up to 10 segments along a single edge (multi-zone sequential bonding)

Bonding Performance

  • Heating System:
    • Heater Type: Cartridge-style Φ9.5 mm × 70 mm heating rods
    • Temperature Range: Room temperature to 400°C
    • Surface Uniformity≤ ±3°C across press head
  • Pressure Control:
    • Servo-driven actuator for ultra-stable force output
    • Adjustable range20 N to 120 N
    • Repeatability≤ ±3 N
  • Bonding Time0.1 – 99.9 seconds (user-programmable)

Control & Operation

  • Control Unit:
    • PLC-based logic controller
    • Color touchscreen HMI (Chinese interface) for parameter setup
    • Real-time display of temperature, time, pressure, and status
  • Operating Modes:
    • Manual Mode: Full control over head movement and functions
    • Auto Mode: One-button cycle after panel loading
  • Physical Controls:
    • Start Button (Φ24 mm)
    • Vacuum Button (Φ24 mm)
    • Emergency Stop (Φ22 mm, red mushroom type)
    • Power Switch

Process Workflow

  1. Operator places ACF-pre-laminated LCD panel onto vacuum platform.
  2. Vacuum is activated to secure the panel flat.
  3. Pre-placed IC (from pre-bond station) is positioned over the bonding zone.
  4. Operator initiates cycle via start button.
  5. Servo press head descends with precise force, applies heat for preset duration.
  6. Upon completion, head retracts; operator unloads the fully bonded panel.
  7. For multi-segment panels, the process repeats at each IC location.

💡 Smart Feature: The machine includes a “tape not feeding” alarm—if the carrier tape (e.g., from IC feeder) fails to advance, the system halts and alerts the operator to prevent missed bonds.


📏 Machine Physical Data

  • Dimensions: Approx. 1420 mm (W) × 1210 mm (D) × 1912 mm (H)
  • Weight: ~780 kg
  • Work Height: Platform at 890 ± 30 mm from floor—ergonomic for standing operation
  • Operating Environment:
    • Cleanroom required (ISO Class 8 or better)
    • Temperature: 22–27°C
    • Humidity: 40–70% RH

🛡️ Quality Assurance & Support

  • Documentation: Includes 1 Chinese-language operation manual
  • Training1-day on-site session covering:
    • Machine installation and calibration
    • Parameter optimization for different IC types
    • Troubleshooting common faults (e.g., poor adhesion, pressure deviation)
    • Replacement of wear parts (heaters, thermocouples, buttons)
  • Warranty12 months on mechanical and electrical systems under normal use
    • Exclusions: Consumables (seals, buttons), damage from misuse, or force majeure
  • After-Sales Service:
    • Lifetime technical support
    • On-site engineer within 72 hours if remote assistance fails during warranty

✅ Included Standard Components

  • Custom IC bonding head (tooling per customer drawing)
  • Φ9.5 × 70 mm cartridge heaters
  • K-type thermocouples for temperature feedback
  • Φ24 mm start and vacuum buttons
  • Φ22 mm emergency stop switch
  • National-standard (GB) maintenance toolkit

🔖 Model Summary

  • Model: OL-CBD156
  • Function: Single-station, single-head IC main bonder for COG process
  • Panel Size: Up to 15.6 inches
  • Core TechnologyServo-controlled pressure + high-uniformity heating
  • Key Advantage: High repeatability (±3 N) for reliable mass production
  • Target Industries: Display module assembly, automotive displays, industrial HMIs, medical monitors

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