OL-FLD3000 Automatic FPC Loader: High-Speed Tray-to-Line Feeding

The OL-FLD3000 Automatic FPC Loader is a specialized automation solution. It is designed to feed Flexible Printed Circuits (FPCs) efficiently.

Manufactured by Olian Automatic in Shenzhen, China, this machine connects directly to downstream equipment. It automates the process of transferring FPCs from trays to the production line.

Why Choose the OL-FLD3000 Automatic FPC Loader?

The OL-FLD3000 Automatic FPC Loader ensures a stable supply of components. Its automated design minimizes manual labor and prevents production bottlenecks.

• High-Speed Feeding: Achieves a fast cycle time of ≤4.5 seconds per piece.
• Dual Tray Support: Handles two different FPC models simultaneously.
• High Precision: Offers a搬运 precision of ±0.03mm.
• Seamless Integration: Connects directly with FOG bonding equipment.
• Advanced Handling: Uses servo motors and precision guides for smooth operation.
• User-Friendly: Features a Chinese touch screen interface for easy control.
• Safe Operation: Includes safety interlocks and emergency stop functions.

Technical Specifications of the OL-FLD3000 Automatic FPC Loader

The OL-FLD3000 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• FPC Size (Max): 100mm (L) x 175mm (W).
• FPC Size (Min): 15mm (L) x 10mm (W).
• Tray Size (Max): 400mm x 400mm.
• Tray Size (Min): 250mm x 220mm.
• Tray Stack Height: Maximum of 500mm.

Performance Metrics:

• Cycle Time: ≤4.5 seconds per piece.
• Handling Precision: ±0.03mm.
• Tray Transfer Precision: ±0.02mm.
• FPC Handling Precision: ±0.05mm.

Machine Dimensions & Weight:

• Overall Dimensions: 1100mm (L) x 1600mm (W) x 1900mm (H).
• Machine Weight: Approximately 600kg.
• Power Supply: Single-phase, AC 220V ±10%, 50 Hz.
• Power Consumption: Maximum power of 4000W.
• Compressed Air: 0.5-0.7 MPa, ≈100L/min consumption.
• Vacuum System: Vacuum ≥-70Kpa, flow ≈100L/min.

Advanced Feeding Process of the OL-FLD3000

The OL-FLD3000 features a sophisticated multi-stage feeding process. This ensures a continuous and reliable supply of FPCs.

Feeding Workflow:

• Loading: An operator places full FPC trays onto the loading platform.
• Tray Transfer: A Z-axis lifter moves a tray to the intermediate transfer platform.
• FPC Pick-up: An XYZθ robotic arm picks FPCs from the tray.
• Vision Check: A panoramic camera captures images for alignment (optional).
• Placement: The robotic arm places the FPC at the output position.
• Tray Unloading: The empty tray is moved to the empty tray unloading position.

Key System Components:

• Robotic Arm: XYZθ axis with servo and stepper motors for precise movement.
• Tray Lifters: Two sets with servo motors and precision ball screws.
• Transfer System: Two sets of X-axis transfer units with servo drives.
• Control Unit: Panasonic PLC with a Proface touch screen for system management.
• Vacuum System: Digital gauges display vacuum levels for monitoring.

Robust Engineering & Safety Features of the OL-FLD3000

Built for reliability, the OL-FLD3000 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo/Stepper Motors: Ruit (China).
• Guides: HIWIN (China).
• Modules: SKD & Baichuan (China).
• Pneumatics: AirTAC (China).
• PLC Controller: Panasonic (Japan).
• HMI: Proface (Japan).
• Power Supply: Mean Well (China).
• Circuit Breakers: Shihlin (China).
• Cable Carriers: Igus (Germany).

Safety Systems: The machine features a three-color signal tower. It has an emergency stop button with a protective cover. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-FLD3000 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic FPC Loader?
A: It is a machine that feeds FPCs from trays. It automates the supply to the production line.

Q: What is the production speed of the OL-FLD3000?
A: The cycle time is ≤4.5 seconds per piece. This ensures high-speed, continuous production.

Q: What is the handling precision?
A: The handling precision is ±0.03mm. The FPC handling precision is ±0.05mm.

Q: What size FPCs can it process?
A: It handles FPCs from 15x10mm to 100x175mm in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-FLD3000, the Automatic FPC Loader. It combines speed, precision, and reliability for superior FPC feeding.

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Product Tags

Automatic FPC Loader, FPC Feeding Machine, Tray-to-Line Automation, Olian Automatic, Shenzhen Automation Equipment, OL-FLD3000