OL-FLD2000 Automatic FPC Loader: Automated Tray-to-Tray Feeding

The OL-FLD2000 Automatic FPC Loader is a high-efficiency feeding system. It automates the process of supplying Flexible Printed Circuits (FPCs).

Manufactured by Olian Automatic in Shenzhen, China, this machine ensures a stable material supply. It is designed to connect seamlessly with downstream FOG (Film on Glass) equipment.

Why Choose the OL-FLD2000 Automatic FPC Loader?

The OL-FLD2000 Automatic FPC Loader enhances production line automation. It eliminates the need for manual FPC handling, improving efficiency.

• High-Speed Feeding: Achieves a fast cycle time of ≤3.5 seconds per piece.
• Automated Workflow: Handles the entire process from full tray to empty tray automatically.
• Wide Compatibility: Processes a wide range of FPC and tray sizes.
• Seamless Integration: Designed to connect directly with FOG equipment for a continuous line.
• Labor Saving: Can be used in a production line without a fixed operator.
• Precise Handling: Features a high-precision XYZθ robotic arm for accurate placement.
• User-Friendly: Equipped with a Chinese touch screen interface for easy operation.

Technical Specifications of the OL-FLD2000 Automatic FPC Loader

The OL-FLD2000 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• FPC Size (Max): 100mm (L) x 175mm (W).
• FPC Size (Min): 15mm (L) x 10mm (W).
• Tray Size (Max): 400mm x 460mm.
• Tray Size (Min): 250mm x 220mm.
• Tray Stack Height: Maximum of 500mm.
• Control System: PLC control with a Chinese touch screen interface.
• Operation Modes: Supports both manual and automatic operation modes.

Performance Metrics:

• Cycle Time: ≤3.5 seconds per piece.
• Handling Accuracy: ±0.03mm.
• Tray Transfer Accuracy: ±0.02mm.
• FPC Arm Accuracy: ±0.05mm.

Machine Dimensions & Weight:

• Overall Dimensions: 1100mm (L) x 1100mm (W) x 1760mm (H).
• Height with Signal Tower: 2043mm.
• Machine Weight: Approximately 400kg.
• Power Supply: Single-phase AC 220V ±10%, 50 Hz.
• Power Consumption: Maximum power of 2000W.
• Compressed Air: 0.5-0.7 MPa, ≈100L/min consumption.
• Vacuum System: Built-in pump, vacuum ≥-70Kpa, flow ≈100L/min.

Advanced Feeding Technology in the OL-FLD2000

The OL-FLD2000 features a sophisticated tray-to-tray process. This ensures a continuous and reliable supply of FPCs to the production line.

Feeding Process:

• Loading: An operator places a full FPC tray at the loading station.
• Tray Transfer: A Z-axis mechanism moves a tray to the transfer platform.
• FPC Picking: A robotic arm picks FPCs from the tray one by one.
• Vision Correction: A camera takes a picture for position correction before placement.
• Output: The FPC is placed at the output position for the next machine.
• Unloading: The empty tray is moved to the unloading station automatically.

Key System Components:

• Tray Lift: Uses a servo motor and precision ball screw for smooth lifting.
• Tray Transfer: Driven by a servo motor and screw with precision linear guides.
• FPC Arm: Features XZ servo motors, a Y-axis linear motor, and a θ stepper motor.
• Vacuum System: Includes digital vacuum gauges to monitor suction levels.
• Control Unit: PLC control with a Proface touch screen for system management.

Robust Engineering & Safety Features of the OL-FLD2000

Built for reliability, the OL-FLD2000 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo/Stepper Motors: Ruit (China) for reliable motion control.
• Linear Guides: HIWIN (China) for smooth and precise movement.
• Modules: SKD (China) for structural integrity.
• Pneumatics: AirTAC (China) for valves and cylinders.
• PLC Controller: Panasonic (Japan) for stable system logic.
• HMI: Proface (Japan) for an intuitive user interface.
• Power Supply: Mean Well (China) for stable power.
• Circuit Breakers: Shihlin (China).
• Cable Carriers: Igus (Germany) for long-lasting performance.

Safety Systems: The machine features a three-color signal tower. It has an emergency stop button with a protective cover. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-FLD2000 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic FPC Loader?
A: It is a machine that automatically feeds FPCs from trays. It supplies components to the next stage of production.

Q: What is the production speed of the OL-FLD2000?
A: The cycle time is ≤3.5 seconds per piece. This ensures high-speed, continuous production.

Q: What are the maximum FPC dimensions it can handle?
A: It can handle FPCs up to 100mm x 175mm in size.

Q: Can this machine connect to other equipment?
A: Yes, it is designed to connect with FOG equipment. It creates a seamless automated production line.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-FLD2000, the Automatic FPC Loader. It combines speed, precision, and reliability for superior material handling.

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Product Tags

Automatic FPC Loader, FPC Feeding, Tray-to-Tray, FOG Line Integration, Olian Automatic, Shenzhen Automation Equipment, OL-FLD2000