OL-FB2000A Automatic FOG/FOF Bonding Machine: High-Precision Display Assembly

The OL-FB2000A Automatic FOG/FOF Bonding Machine is an advanced assembly system. It is designed for high-precision ACF attachment, alignment, and thermal compression bonding.

Manufactured by Olian Automatic in Shenzhen, China, this machine ensures superior product quality. It is specifically designed for 1″ to 7″ LCD products with a single-side, single FPC.

Why Choose the OL-FB2000A Automatic FOG/FOF Bonding Machine?

The OL-FB2000A Automatic FOG/FOF Bonding Machine delivers exceptional performance. Its automated process ensures consistent results for high-volume manufacturing.

• High-Speed Production: Achieves a fast cycle time of ≤3.5 seconds per piece.
• Superior Precision: Features FPC pre-bonding accuracy of ±7um and main bonding of ±10um.
• Automated Workflow: Handles the entire process from loading to unloading automatically.
• Wide Compatibility: Processes LCDs from 1 to 7 inches in size.
• Advanced Vision System: Uses multiple CCD cameras for automatic product alignment and correction.
• Robust Construction: Built with high-quality components from Japan, Germany, and Taiwan.
• Flexible Integration: Can be connected with upstream and downstream production lines.

Technical Specifications of the OL-FB2000A Automatic FOG/FOF Bonding Machine

The OL-FB2000A is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size: 1″ to 7″ diagonal.
• LCD Dimensions: Min: 20mm (L) x 20mm (W). Max: 230mm (L) x 120mm (W).
• LCD Thickness: 0.15mm to 1.1mm.
• FPC Dimensions: Min: 20mm (L) x 10mm (W). Max: 150mm (L) x 122mm (W).
• FPC Thickness: 0.1mm to 0.5mm.
• FPC Terminal Pitch: ≥50um.
• ACF Width: 0.8mm, 1.0mm, 1.5mm, 2.0mm, 2.5mm.
• ACF Length: 5mm to 80mm.
• Control System: PLC control with a Chinese touch screen interface.
• Operation Modes: Supports both manual and automatic operation modes.

Performance Metrics:

• Cycle Time: ≤3.5 seconds per piece.
• ACF Attachment Accuracy: X: ±0.2mm, Y: ±0.15mm.
• FPC Pre-bonding Accuracy: X: ±7um, Y: ±7um.
• FPC Main Bonding Accuracy: X: ±10um, Y: ±15um.
• Model Changeover: <60 minutes for new models, <30 minutes for existing models.

Machine Dimensions & Weight:

• Overall Dimensions: 2600mm (L) x 1150mm (W) x 2000mm (H).
• Machine Weight: Approximately 2000kg.
• Power Supply: Single-phase AC 220V.
• Power Consumption: Maximum power of 8KW.
• Compressed Air: 0.5-0.7 MPa, ≈150L/min consumption.
• Vacuum System: Built-in pump (200L/min) or external source. Vacuum ≥-70Kpa.

Advanced Bonding Technology in the OL-FB2000A

The OL-FB2000A features a multi-stage bonding process. This ensures a secure and reliable connection for display components.

Bonding Process:

• Loading: An operator places the LCD on the input platform or conveyor.
• ACF Attachment: Robot arm #0 moves the LCD to the ACF stage for tape attachment.
• Pre-bonding: Robot arm #1 moves the product to the pre-bonding stage.
• Main Bonding: Robot arm #2 transfers the product to one of four main bonding platforms.
• Unloading: Robot arm #3 moves the finished product to the output station.

Key System Components:

• ACF Unit: Features an automatic half-cutting mechanism and a torque motor for supply.
• Bonding Heads: Uses SUS440C material for durability and high thermal conductivity.
• Stages: Made of aluminum with hard anodized oxidation for a flat, stable surface.
• Handling Robots: Utilize servo motors and linear guides for precise movement.
• Vision System: Employs multiple CCD cameras and coaxial LED lights for alignment.

Robust Engineering & Safety Features of the OL-FB2000A

Built for reliability, the OL-FB2000A uses industrial-grade components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Fuji (Japan) for reliable power.
• Linear Guides: HIWIN/THK (China/Japan) for smooth motion.
• DDR Motor: NSK (Japan) for high-precision rotation.
• Pneumatics: SMC/AirTAC (Japan/China) for valves and cylinders.
• PLC Controller: Keyence (Japan) for system logic.
• HMI: Proface (Japan) for an intuitive interface.
• Power Supply: Mean Well (Taiwan) for stable power.
• Circuit Breakers: Schneider/Shihlin (France/Taiwan).
• Cable Carriers: Igus (Germany) for long-lasting performance.

Safety Systems: The machine features a three-color signal tower. It has three emergency stop buttons with protective covers. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-FB2000A is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic FOG/FOF Bonding Machine?
A: It is a system that attaches FPCs to LCD panels. It uses ACF tape and a heat-pressure process for bonding.

Q: What is the production speed of the OL-FB2000A?
A: The cycle time is ≤3.5 seconds per piece. This ensures high-speed, continuous production.

Q: What LCD sizes can the OL-FB2000A handle?
A: It is compatible with LCDs ranging from 1 to 7 inches in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Q: Can the machine be integrated into a production line?
A: Yes, it can be connected with other equipment for automated production.

Upgrade your production line with the OL-FB2000A, the Automatic FOG/FOF Bonding Machine. It combines speed, precision, and reliability for superior assembly results.

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Product Tags

Automatic FOG/FOF Bonding Machine, ACF Attachment, FPC Bonding, LCD Assembly, Olian Automatic, Shenzhen Automation Equipment, OL-FB2000A