OL-FS120 120-inch Single-Station FOG Bonding Machine: Precision for Ultra-Large Displays

The OL-FS120 120-inch Single-Station FOG Bonding Machine is engineered for precise FPC bonding on ultra-large displays. This semi-automatic equipment handles products up to 120 inches with exceptional accuracy.

Manufactured by Olian Automatic in Shenzhen, China, the OL-FS120 delivers reliable performance for large-format LCD assembly. The machine combines manual alignment with automated bonding processes for optimal efficiency.

Why Choose the OL-FS120 120-inch Single-Station FOG Bonding Machine?

The OL-FS120 120-inch Single-Station FOG Bonding Machine excels in ultra-large-format display manufacturing. Its robust design ensures consistent bonding quality for high-precision products.

• Ultra-Large Format Capability: Handles displays from 25 to 120 inches. Maximum product size reaches 2700 x 1500mm.
• High Precision: Achieves X and Y-axis accuracy of ≤±0.035mm. Ensures perfect alignment for each connection.
• Fast Cycle Time: Single-stage bonding time is ≤20 seconds. This excludes manual loading and alignment time.
• Excellent Yield Rate: Maintains a product qualification rate of ≥98%. This excludes human error and material defects.
• Quick Changeover: New model setup takes approximately 10 minutes. This minimizes production downtime.
• Versatile Applications: Bonds FPC to glass panels with pre-attached AC film. Handles a wide range of product thicknesses.
• Wide Material Compatibility: Accepts FPC thickness from 0.1 to 1mm. Accepts glass thickness from 0.1 to 1mm.
• Fine Pitch Support: Suitable for FPC with a pitch of ≥65 um.

Advanced Bonding Technology

The OL-FS120 features precise temperature, pressure, and time control for optimal FOG attachment. The system ensures uniform bonding across the entire contact area.

Temperature Control:

• Press Head Range: Room temperature to 400°C
• Backup Heater Range: Room temperature to 100°C
• Surface Temperature Variation: ≤±3°C for both head and backup
• Heating Method: Constant temperature

Pressure Control:

• Range: 25 to 400N
• Precision: ±3N
• Control Method: Precision pressure regulator valve

Time Setting:

• Range: 0.1 to 99.0 seconds
• Precise timing control for consistent results
• Programmable for different materials

Thermal Head Specifications:

• Standard Size: 55 x 0.6mm (customizable)
• Material: Tungsten steel
• Surface Flatness: ≤±3μm (standard 45mm)

Single-Station Bonding Process

The OL-FS120 simplifies the complex process of large-panel FOG bonding. The system relies on skilled operator alignment for high-precision results.

The Optimized Workflow:

1. Panel Loading: Operator places the LCD panel on the glass platform manually.
2. Vacuum Activation: Panel is secured by vacuum suction.
3. FPC Loading: Operator places the FPC on the FPC platform.
4. Manual Alignment: Operator performs alignment using mark points on the monitor.
5. Process Start: Operator presses dual start buttons for safety.
6. Thermal Bonding: Thermal head descends and applies pressure automatically.
7. Completion: Pressure head rises after the set time.
8. Unloading: Operator removes the finished product manually.

The entire process is controlled by a reliable Panasonic PLC system. The touch screen provides intuitive operation and parameter setting.

Robust Engineering & Safety Features

Built for demanding production environments, the OL-FS120 incorporates high-quality components and comprehensive safety systems.

Key Technical Specifications:

• Platform Size: 2800 x 2000mm
• Product Thickness: 0.1 to 1mm
• Machine Dimensions: 3800 x 2600 x 1940mm
• Working Height: 930±50mm
• Machine Weight: Approximately 450kg
• Machine Color: Beige frame with chrome/anodized parts

Component Brands:

• PLC: Panasonic, Delta
• HMI: Xiankong, Weinview, MCGS
• Cylinders: Fujikura, SMC, Airtac
• Guideways: THK, Kuroda
• Servo Motors: Panasonic, Yaskawa

Safety Systems: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts.

Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%.

Power & Air Requirements:

• Power: 1Phase AC220V, 50Hz/60Hz, 2000W
• Compressed Air: 0.4-0.7MPa, approximately 250L/min
• Vacuum: Factory vacuum required, approximately 36L/min

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-FS120 is designed for energy efficiency. Its optimized bonding process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ

Q: What is a 120-inch Single-Station FOG Bonding Machine used for?
A: It bonds FPC to ultra-large LCD panels up to 120 inches for display manufacturing.

Q: What products can the OL-FS120 handle?
A: The OL-FS120 handles LCD products from 25 to 120 inches with FPC bonding capabilities.

Q: What is the bonding precision of the OL-FS120?
A: The OL-FS120 achieves an accuracy of ≤±0.035mm on both X and Y axes.

Q: How long does the bonding process take?
A: The single-stage bonding time is ≤20 seconds, excluding manual loading and alignment.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New model setup takes approximately 10 minutes depending on technician proficiency.

Q: What type of environment is required for the OL-FS120?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.

Q: What is the minimum pitch supported by the OL-FS120?
A: The OL-FS120 is suitable for FPC with a pitch of ≥65 um.

Upgrade your display assembly line with the OL-FS120, the 120-inch Single-Station FOG Bonding Machine that combines precision, versatility, and reliability.

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Product Tags

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