OL-CB3000 Automatic COG Bonding Machine: Advanced LCD Assembly

The OL-CB3000 Automatic COG Bonding Machine is a high-precision assembly system. It is designed for 5″ to 17.3″ LCD products.

Manufactured by Olian Automatic in Shenzhen, China, this machine automates the entire bonding process. It handles ACF attachment, IC pre-bonding, and main bonding with exceptional accuracy.

Why Choose the OL-CB3000 Automatic COG Bonding Machine?

The OL-CB3000 Automatic COG Bonding Machine ensures reliable, high-volume production. Its fully automated process minimizes manual intervention and maximizes throughput.

• High-Speed Bonding: Achieves a fast cycle time of ≤6.5 seconds for single ICs.
• Fully Automated: Handles ACF attachment, pre-bonding, and main bonding automatically.
• High Precision: Offers main bonding accuracy of X/Y: ±5um.
• Wide Compatibility: Processes LCDs from 5 to 17.3 inches in size.
• Advanced Vision: Uses multiple CCD cameras for precise product alignment.
• Flexible Integration: Can be used as a standalone unit or in a production line.
• User-Friendly: Features a Chinese touch screen interface for easy operation.

Technical Specifications of the OL-CB3000 Automatic COG Bonding Machine

The CB-3000 is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size (Max): 380mm (L) x 380mm (W).
• LCD Size (Min): 70mm (L) x 70mm (W).
• LCD Thickness: 0.15mm to 1.1mm.
• IC Type: Single-side (1-4 ICs) or multi-side (e.g., 1+1, 2+2).
• IC Pitch: ≥30um.
• ACF Type: Reel type, 2 or 3 layers.
• ACF Width: 0.5mm to 5.0mm.
• ACF Length: 5mm to 60mm.

Performance Metrics:

• Cycle Time: ≤6.5s (single IC), ≤10s (1-2 ICs), ≤20s (4 ICs).
• ACF Attachment Accuracy: X: ±0.15mm, Y: ±0.15mm.
• Pre-Bonding Accuracy: X: ±3um, Y: ±3um.
• Main Bonding Accuracy: X: ±5um, Y: ±5um.
• Model Changeover: <100 minutes for new models.

Machine Dimensions & Weight:

• Overall Dimensions: 4300mm (L) x 1500mm (W) x 1900mm (H).
• Machine Weight: Approximately 3000kg.
• Power Supply: Three-phase, 380V.
• Power Consumption: Maximum power of 15KW.
• Compressed Air: 0.5-0.7 MPa, ≈150L/min consumption.
• Vacuum System: Built-in pump (200L/min) or external source. Vacuum ≥-70Kpa.

Advanced Bonding Process of the OL-CB3000

The CB-3000 features a sophisticated multi-stage bonding process. This ensures a strong and reliable connection for every product.

Bonding Workflow:

• Loading: An operator or upstream machine places the LCD on the input platform.
• ACF Attachment: Robot arm #1 moves the LCD to the ACF stage for tape attachment.
• ACF Inspection: A CCD camera checks the ACF placement for quality assurance.
• Pre-Bonding: The IC is aligned and pre-bonded to the LCD using a thermal head.
• Main Bonding: The product is moved to one of two platforms for final thermal compression.
• Unloading: Robot arm #4 moves the finished product to the output station.

Key System Components:

• Robotic Arms: Four arms with linear motors and servo drives for precise movement.
• Thermal Heads: SUS440C and tungsten steel heads for ACF, pre-bonding, and main bonding.
• Vision System: Uses “Boshi” image processing with multiple CCD cameras.
• Control Unit: Keyence PLC with a Weinview touch screen for system management.
• Temperature Control: PID control method with a K-type thermocouple.

Robust Engineering & Safety Features of the OL-CB3000

Built for reliability, the OL-CB3000 uses quality industrial components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Fuji (Japan) / Ruit (China).
• Angle Motor: NSK (Japan).
• Screws/Guides: HIWIN (China) / THK (Japan).
• Pneumatics: SMC/CKD (Japan).
• PLC Controller: Keyence (Japan).
• HMI: Weinview (China).
• Power Supply: Mean Well (Taiwan).
• Circuit Breakers: Schneider (Taiwan).
• Cable Carriers: Igus (Germany).

Safety Systems: The machine features a three-color signal tower. It has three emergency stop buttons with protective covers. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-CB3000 is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic COG Bonding Machine?
A: It is a machine that bonds ICs to LCDs. It automates ACF attachment and thermal compression.

Q: What is the production speed of the OL-CB3000?
A: The cycle time is ≤6.5 seconds for a single IC. This ensures high-speed, continuous production.

Q: What is the bonding accuracy?
A: The main bonding accuracy is X/Y: ±5um. The pre-bonding accuracy is X/Y: ±3um.

Q: What size LCDs can it process?
A: It is designed for LCD products from 5 to 17.3 inches in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-CB3000, the Automatic COG Bonding Machine. It combines speed, precision, and reliability for superior LCD assembly.

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Product Tags

Automatic COG Bonding Machine, ACF Attachment, IC Bonding, LCD Assembly, Olian Automatic, Shenzhen Automation Equipment, OL-CB3000