OL-FP005 Pulse Heat Bonding Machine | Olian Automatic

The OL-FP005 is a dual-station pulse heat bonding machine. It bonds FPC, touch flex cables, and COF to ACF-prebonded LCD panels. The system supports manual alignment with automatic heat press and tape feed. It handles panels from 3 inches to 7 inches with high precision.

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Full Product Introduction

What Is the OL-FP005 Pulse Heat Bonding Machine?

The OL-FP005 pulse heat bonding machine is a semi-automatic bonding system. It is built for FPC bonding and COF bonding in LCD display production. The machine uses dual stations for faster throughput. Operators load panels and FPCs manually. The machine then performs automatic heat pressing and timing.

This FPC bonding machine supports rigid glass panels. It also handles ON-CELL and IN-CELL touch flex cables. The system is ideal for PCB-to-flex and large-COF-end applications. It delivers reliable bonding for consumer electronics manufacturing.

Key Features of This Dual Station Bonding Machine

The dual station bonding machine design boosts productivity. Two bonding heads work in sequence. This layout reduces idle time between cycles. The machine achieves a cycle rate of 120 to 220 pieces per hour.

Precision is critical in display assembly. The OL-FP005 offers X-axis accuracy within ±0.045 mm. Y-axis accuracy stays within ±0.05 mm. These figures exclude operator alignment error and material variation.

The pulse heating system reaches up to 400°C. It supports three programmable heating stages. Temperature uniformity across the bonding head stays within ±8°C. This ensures consistent ACF bonding quality across every joint.

Bonding Head and Pressure Control

Each titanium alloy bonding head measures 50 mm by 1.0 mm as standard. Custom sizes are available on request. Surface flatness is controlled within ±5 μm over 50 mm. Parallelism adjustment uses precision set screws.

Pressure ranges from 35 N to 400 N. An SMC precision regulator controls the force. A digital display shows real-time pressure values. Unit switching is supported for global operations.

Vision System for Manual Alignment

The machine includes an advanced image processing unit. Eight 300,000-pixel CCD cameras feed into a screen splitter. Each camera uses a 2x coaxial lens. The field of view is 1.9 mm by 1.4 mm per lens.

Lens spacing adjusts from 12 mm to 90 mm. This covers a wide range of panel sizes. LED coaxial lighting ensures clear mark-point visibility. Operators align FPC to panel using micro-stage controls.

Platform Specifications

The LCD platform measures 200 mm by 200 mm. It is made from hard magnesium-aluminum alloy. Flatness is held within ±8 μm over 100 mm. A vacuum grid with 1 mm holes and 1.5 mm grooves secures panels safely.

The FPC platform offers X, Y, Theta, and Z manual adjustment. Micro-stage travel is ±5 mm in X, Y, and Theta. Z-axis travel is ±2 mm. This four-axis flexibility supports precise fine alignment.

A quartz back-pressure plate provides rigid support. Its surface flatness is also within ±5 μm.

Buffer Tape Feed System

The buffer material mechanism prevents head contamination. It accepts rolls with inner diameters from 33 mm to 80 mm. The feed interval is programmable from 1 to 20 cycles. The machine alarms if tape feeding fails. This protects every bond from debris and residue.

Control and Safety

A Delta PLC manages all machine logic. The interface is a touchscreen HMI with manual pushbutton backup. The system stores up to 100 product recipes. Four voltage presets are available: 1.1V, 1.3V, 1.5V, and 1.7V.

Two user levels protect settings. Operators run production without a password. Engineers access parameter setup through a secure, non-editable password. This prevents accidental changes to critical process data.

Energy and Facility Requirements

The OL-FP005 runs on single-phase 220V AC power. Peak consumption is 4,500 W. A 2.5 mm² three-wire cable extends 1.5 meters from the machine base.

Compressed air must be clean and dry. Supply pressure should be 0.5 to 0.7 MPa. Air consumption is approximately 250 L/min. An 8 mm diameter quick-connect fitting is provided.

Vacuum is generated internally by a vacuum ejector. Vacuum usage is about 36 L/min. Yellow vacuum tubing is used for easy identification.

Product Compatibility

This COF bonding equipment handles a wide size range. LCD panels can be as small as 66 mm by 38 mm. Maximum panel size is 155 mm by 88 mm. This covers 3-inch to 7-inch displays.

FPC bonding edge length ranges from 15 mm to 55 mm. FPC width spans 12 mm to 80 mm. Mark-to-mark spacing must be 12 mm to 55 mm. Material thickness can be 0.05 mm to 1.0 mm.

The minimum supported pitch is 80 μm. Pin spacing must also be 80 μm or greater. A minimum 0.4 mm gap is required between FPC and IC or small glass steps.

Applications in Display Manufacturing

The OL-FP005 serves multiple segments in electronics production. It bonds FPC to glass in LCD module assembly. It handles ON-CELL and IN-CELL touch sensor flexes. It also supports PCB-to-cable and large-COF-end bonding.

Typical applications include smartphone display repair. Tablet panel manufacturing also uses this equipment. Industrial HMI screen production benefits from its precision. Automotive display prototyping is another common use case.

Why Choose Olian Automatic?

Olian Automatic has built bonding equipment since 2012. The company is based in Shenzhen, China. It specializes in display automation solutions. Every machine undergoes factory testing before shipment.

The OL-FP005 carries a one-year warranty under normal use. Installation and operator training are included. Lifetime technical support is provided. Field service arrives within 72 hours when remote diagnosis cannot resolve an issue.

Technical Summary for Quick Reference

The machine weighs approximately 289 kg. Overall dimensions are 880 mm width, 850 mm depth, and 1,580 mm height. Working table height is 830 mm. The frame is painted beige. Chrome plating or oxidation protects other metal parts.

It operates in cleanroom environments. Recommended temperature is 22°C to 27°C. Relative humidity should be 40% to 70%. The machine ships clean and dust-free. Warning labels mark all high-temperature zones.

Frequently Asked Questions

What is the bonding accuracy of the OL-FP005? The machine delivers X-axis accuracy within ±0.045 mm. Y-axis accuracy is within ±0.05 mm. These values exclude manual alignment and material tolerances.

What panel sizes does this FPC bonding machine support? It supports panels from 3 inches to 7 inches. Minimum dimensions are 66 mm by 38 mm. Maximum dimensions are 155 mm by 88 mm.

How fast is the production cycle? Output ranges from 120 to 220 pieces per hour. Speed depends on bonding time and operator skill. Bonding time under 10 seconds supports the higher rate.

Does the machine include a vision system? Yes. Eight CCD cameras with coaxial LED lighting assist manual alignment. A screen splitter displays all camera feeds on one monitor.

What heating technology does it use? Pulse heat technology heats the bonding head. Maximum temperature is 400°C. Up to three heating stages can be programmed.

Is training included with purchase? Yes. One day of on-site training covers installation, operation, and maintenance. Extended training is available by arrangement.

Related Products from Olian Automatic

Explore our full range of display bonding equipment. We also offer ACF attachment machines and full-auto bonding lines. Contact our sales team for custom tooling and integration support.

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Company: Olian Automatic
Model: OL-FP005
Category: Pulse Heat Bonding Machine / FPC Bonding Equipment
Last Updated: August 2026