OL-F017 Dual-Station Bottom Alignment FOG Bonding Machine: Precision and Efficiency

In the precise world of display manufacturing, accurate FOG (Film on Glass) bonding is a critical step. The OL-F017 Dual-Station Bottom Alignment FOG Bonding Machine, engineered by Olian Automatic, is a semi-automatic solution designed to deliver exceptional accuracy and flexibility.

This machine specializes in pre-bonding and main bonding FPCs or touch flexible cables onto display panels that have already been attached with ACF (Anisotropic Conductive Film). The process combines manual product placement with automated thermal compression and multi-position processing.

Why Choose the OL-F017 Dual-Station Bottom Alignment FOG Bonding Machine?

The OL-F017 Dual-Station Bottom Alignment FOG Bonding Machine is built for manufacturers who demand both speed and accuracy. Its dual-station design optimizes the workflow to maximize output without compromising on quality.

• High Throughput: The efficient design enables a production capacity of approximately 120-280 PCS/H, with a main bonding time of less than 10 seconds.
• Micron-Level Precision: Achieve flawless connections with remarkable alignment accuracy. The machine maintains a precision of ≤±0.03mm on the X-axis and ≤±0.045mm on the Y-axis.
• Exceptional Yield Rate: The stable and repeatable process guarantees a product qualification rate of ≥99%, minimizing material waste and rework.
• Versatile Compatibility: The OL-F017 handles a wide range of products, including rigid glass displays (TFT, OLED) and IN-CELL touch panels, with panel sizes up to 17 inches.

Advanced Process & Intelligent Control

The OL-F017 streamlines the FOG bonding process by combining simple manual setup with sophisticated automation. This approach provides the perfect balance of human oversight and machine precision.

The Optimized Workflow:

1. Product Placement: The operator manually places the panel on the glass platform.
2. FPC Placement: The operator places the FPC or COF on the FPC platform.
3. Alignment: The operator aligns the products using the mark points and confirms on the display.
4. Process Start: The operator presses the dual start buttons to begin the cycle.
5. Automated Bonding: The platform moves to the bonding position, and the thermal heads descend.
6. Thermal Compression: The machine automatically performs the pre-bonding and main bonding processes.
7. Tape Feeding: The platform returns to the loading position, and the tape feeding mechanism activates.
8. Completion: The operator removes the finished product and repeats the cycle.

The entire process is managed by a reliable Panasonic PLC and a user-friendly Weinview touch screen interface. For security and quality control, the machine features a two-level password system. Engineers can set parameters while operators can only run the machine.

4-CCD Vision Alignment System

The OL-F017 is equipped with an advanced 4-CCD camera vision system for precise alignment. Each camera has 300K pixels and works with coaxial LED lighting for optimal mark recognition. The system provides a field of view of 1.9 x 1.4mm with 2x magnification. The distance between two lenses is adjustable from 11mm to 90mm. This ensures accurate alignment even for fine-pitch FPC products with a minimum pitch of 65μm.

Robust Engineering & Reliable Support

Built for durability in a cleanroom environment, the OL-F017 features a robust construction with high-quality components from industry-leading brands.

Key Technical Specifications:

• Temperature Control: RT to 400℃ with a surface variance of ≤±5℃.
• Pressure Control: Adjustable from 25N to 400N with digital pressure display.
• Head Configuration: 2 independent thermal heads with tungsten carbide or SUS440C tips.
• Platform: Hard magnesium alloy platforms with vacuum fixation.
• Power & Air: AC 220V, 2000W; Compressed air at 0.5~0.7 Mpa, 250L/min.
• Dimensions: 1550mm (W) x 960mm (D) x 1550mm (H)
• Working Table Height: 860±30mm
• Weight: Approximately 380 kg

Product Compatibility:

• LCD Platform Size: W: 550mm x D: 320mm
• Panel Size: Max 17″ (380 x 240mm), Min 5″ (112 x 65mm), thickness 0.2~2.2mm
• FPC Size: L3: 12~60mm, W3: 12~60mm, Mark spacing ≥11mm, thickness 0.1~1mm
• Bonding Length: Supports standard 60×1.0mm FPC heads, customizable options available

ESD Compliance: The OL-F017 meets strict ESD standards. All consumables and parts are anti-static. Panel surface static is kept below ±100V during operation. The machine features ESD grounding at all product handling points.

Safety Features: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts.

Why Choose Olian Automatic for Your FOG Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America.

Sustainability Commitment: The OL-F017 is designed for energy efficiency. Its optimized thermal management system reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ:

Q: What is a FOG bonding machine used for?
A: A FOG (Film on Glass) bonding machine bonds FPCs onto display glass panels using ACF adhesive and thermal compression.

Q: What products can the OL-F017 handle?
A: The OL-F017 handles rigid glass displays, IN-CELL touch panels, FPC, and COF products up to 17 inches.

Q: What is the yield rate of the OL-F017?
A: The OL-F017 achieves a product qualification rate of ≥99% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: What is the changeover time for new products?
A: New model setup and calibration takes approximately 20 minutes, depending on engineer experience.

Upgrade your display assembly line with the OL-F017, the Dual-Station Bottom Alignment FOG Bonding Machine that combines speed, precision, and reliability.

Product Tags

Dual-Station Bottom Alignment FOG Bonding Machine, FOG Bonding Machine, Semi-Automatic FOG Bonder, FPC Bonding, IN-CELL Touch Bonding, OL-F017, 4-CCD Vision Alignment, Precision FOG Bonding, Display Manufacturing, Electronics Assembly, ACF Bonding, Olian Automatic