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Tag Archive COG pre-bonding machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine – Compact, Manual Thermal Bonding System for Precision Display Assembly.

The OL-A003D by Olian Automation is a compact, semi-automatic ACF (Anisotropic Conductive Film) laminating machine designed for high-precision bonding of ACF onto LCD panels, flexible printed circuits (FPCs), or rigid PCBs. Optimized for small-format displays up to 7 inches, this manual ACF bonding machine features a 150 mm heated press head and supports both rigid glass substrates and flexible display modules, making it ideal for R&D labs, pilot lines, repair centers, and low-volume production environments.

Unlike complex automated systems, the OL-A003D simplifies the ACF bonding process: operators manually load and unload the panel, while the machine automatically executes the thermal compression cycle, ACF feeding, peeling, and cutting—ensuring consistent, repeatable results with minimal training.

Key Features & Workflow

  • Simple, Safe Operation:
    The operator places the panel on the vacuum-enabled worktable, activates suction via a vacuum button, then presses dual start buttons (a critical safety interlock). The table moves forward, the heated press head descends, bonds the ACF under controlled conditions, retracts, and triggers the peeling mechanism—all in one seamless cycle.
  • Precision Thermal Bonding:
    • Temperature range: Room temperature to 200°C, with surface uniformity within ±5°C
    • Pressure control: Adjustable from 25 N to 200 N
    • Bonding time: Programmable from 0.1 to 9.9 seconds
    • Press head size: Standard 150 mm × 5.0 mm (custom lengths available)
  • Integrated ACF Handling:
    After bonding, the system automatically advances the ACF reel by a preset length and performs a clean cut, preparing for the next cycle without manual intervention.
  • Single-Operator Efficiency:
    Both loading and unloading occur at the same station, reducing motion waste and improving ergonomics.

Technical Specifications

  • Machine Dimensions: 650 mm (W) × 660 mm (D) × 1340 mm (H)
  • Weight: Approximately 130 kg
  • Power Supply: Single-phase 220V AC, 1500W
  • Compressed Air0.5–0.7 MPa, consumption ~200 L/min (8 mm air tubing)
  • Control Components:
    • K-type thermocouple for accurate temperature feedback
    • 220V/220W cartridge heaters (Φ9.5 × 90 mm)
    • Industrial-grade push buttons and emergency stop switch (Φ22–24 mm)

Applications

The OL-A003D is widely used in:

  • Small LCD module assembly (smartphones, wearables, IoT devices)
  • FPC-to-glass bonding for touch sensors and flexible displays
  • COG/FOG process preparation
  • Display repair and rework operations
  • Academic and industrial prototyping

Reliability & Support

Built with robust mechanical design and standard industrial components, the OL-A003D ensures long-term stability. Olian Automation provides:

  • One-year warranty on parts and labor (excluding consumables)
  • On-site technical support within 72 hours for warranty issues unresolved by phone
  • One-day operator training covering installation, operation, parameter setup, troubleshooting, and consumable replacement
  • Lifetime technical support beyond warranty

Why Choose the OL-A003D?

For engineers seeking a cost-effective 7-inch ACF laminating machine, a compact manual ACF bonder, or a single-stage thermal bonding system for rigid and flexible displays, the OL-A003D delivers exceptional value. Its blend of simplicity, safety, and precision makes it a trusted choice across global electronics manufacturing and development sectors.


Model: OL-A003D
Type: Manual Single-Edge ACF Laminating Machine
Max Panel Size: 7 inches
Press Head Length: 150 mm (standard)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Users: Display assemblers, electronics OEMs, R&D labs, repair technicians

SEO Keywords Integrated:
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OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine

Semi-Automatic 12-Inch ACF Laminating Machine OL-A003

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine – Precision Thermal Bonding for LCD, FPC, and Display Module Assembly。

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine
OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine

The OL-A003 semi-automatic ACF laminating machine by Olian Automation is a compact, high-accuracy bonding system engineered for reliable application of anisotropic conductive film (ACF) onto LCD panels, flexible printed circuits (FPCs), and printed circuit boards (PCBs). Designed for R&D labs, pilot production lines, and small-to-medium batch manufacturing, this manual ACF bonding machine supports panel sizes from 1 inch up to 12 inches, making it ideal for applications in consumer electronics, automotive displays, medical devices, and industrial HMIs.

Unlike fully automated systems that require complex integration, the OL-A003 desktop ACF bonder strikes the perfect balance between operator control and process automation. Users manually load and unload the panel, while the machine automatically handles ACF feeding, thermal compression bonding, carrier film peeling, and precision cutting—ensuring consistent results with minimal training.

Key Features & Capabilities

  • High Bonding Accuracy: Achieves ±0.2 mm alignment precision in both X and Y axes.
  • with ACF feed and cut accuracy of ±0.1 mm—critical for fine-pitch COG and FOG processes.
  • Intuitive Touchscreen Interface: Operators can easily set and monitor key parameters. including bonding temperaturepress timeACF length, and peel speed via a user-friendly HMI.
  • Comprehensive Safety Design: Equipped with dual-hand start buttons to prevent accidental activation and an emergency stop switch for immediate shutdown. All motion sequences are interlocked to ensure safe operation.
  • Rapid Product Changeover: Universal fixtures made from anti-static, scratch-resistant materials allow quick adaptation to different panel types. Typical changeover time is just 20 minutes.
  • Smart Diagnostics & Alarms: In the event of errors—such as incomplete actuator movement, platform misalignment. or temperature deviation—the system triggers a visual and audible alarm and displays clear troubleshooting guidance on-screen.
  • ESD-Safe Operation: Includes a dedicated anti-static grounding terminal (separate from power ground) to protect electrostatic-sensitive components during handling.

Robust Industrial Construction

The OL-A003 is built with reliability in mind. It features:

  • Panasonic PLC for stable logic control
  • SMC, CKD, or Airtac pneumatic components (valves, cylinders, pressure regulators)
  • Taiwan-made motors for smooth motion control
  • IDEC push-button switches for durability and safety compliance
  • Full wire and tubing labeling per industrial standards for easy maintenance

Ideal Applications

This semi-auto ACF laminator is widely used in:

  • LCD module assembly (including TFT-LCD and OLED)
  • FPC-to-glass bonding for touch panels and sensors
  • COG (Chip-on-Glass) and FOG (Film-on-Glass) pre-bonding preparation
  • Display repair and rework centers
  • University labs and prototyping facilities

Why Choose the OL-A003?

For engineers and procurement teams searching for a cost-effective 12-inch ACF bonding machine, a benchtop ACF laminating system, or a manual ACF bonder with high positional accuracy, the OL-A003 delivers exceptional value. It eliminates the complexity and cost of full automation while maintaining the precision required for modern micro-electronics assembly.

Backed by Olian Automatic—a certified national high-tech enterprise specializing in LCM automation solutions—the OL-A003 combines proven engineering, robust component selection, and user-centric design into one dependable platform.


Model: OL-A003
Type: Semi-Automatic ACF Laminating Machine
Panel Size Range: 1″ to 12″
Bonding Accuracy: ±0.2 mm (X/Y)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Industries: Display manufacturing, electronics assembly, R&D, repair

SEO Keywords Integrated:
ACF laminating machine, ACF bonding machine, manual ACF bonder, semi-automatic ACF laminator, 12-inch ACF bonding equipment, LCD ACF bonding machine, FPC to LCD laminator, anisotropic conductive film bonder, desktop ACF bonding system, benchtop ACF laminator, COG pre-bonding machine, FOG bonding equipment, Olian OL-A003, thermal compression ACF machine, small panel ACF applicator, high-precision ACF bonder, ESD-safe ACF laminator.

Bonding Machines and Technologies

Bonding Machines and Technologies

In the rapidly evolving world of electronics and display manufacturing, precision bonding technologies play a crucial role in creating high-quality, reliable, and innovative products. Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our company offers a comprehensive range of bonding machines and solutions to meet your specific needs. Below is an introduction to our product offerings, covering various bonding technologies and applications.

Chip on Glass (COG) Bonding Machines

COG (Chip on Glass) technology is a widely used method for mounting LCD driver chips directly onto the glass substrate of a display panel

. This technique is known for its simplicity, cost-effectiveness, and reliability. Our COG bonding machines are designed to provide high precision and efficiency, making them ideal for applications such as smartphone screens, LCD panels, and other display devices

. We offer both pre-bonding and main-bonding machines, ensuring accurate alignment and strong connections.

Chip on Film (COF) Bonding Machines

COF (Chip on Film) technology represents a significant advancement in display manufacturing. It involves mounting integrated circuits (ICs) onto flexible printed circuits (FPCs), which can then be bent and folded to fit compact spaces

. Our COF bonding machines support high-speed production and offer precise temperature and pressure control, ensuring reliable connections for applications such as flexible screens, smartwatches, and other wearable devices

. We provide both COF pre-bonding and main-bonding machines, tailored to meet the demands of modern display manufacturing

.

Chip on Plastic (COP) Bonding Machines

COP (Chip on Plastic) technology is another innovative approach, where ICs are mounted directly onto plastic substrates. This method is particularly useful for creating lightweight and flexible displays

. Our COP bonding machines are designed to handle the unique challenges of plastic substrates, offering high precision and reliability. These machines are ideal for applications such as flexible OLED displays and wearable devices

.

FPC on Glass (FOG) Bonding Machines

FOG (FPC on Glass) bonding involves attaching flexible printed circuits to glass substrates. This technique is commonly used in applications requiring flexibility and compact design, such as touch screens and wearable devices

. Our FOG bonding machines feature advanced alignment systems and precise temperature control, ensuring high-quality connections. We offer both hot press and automated bonding solutions for FOG applications

.

FPC on PCB (FOB) Bonding Machines

FOB (FPC on PCB) bonding machines are designed for attaching flexible printed circuits to printed circuit boards. These machines are essential for creating compact and reliable electronic assemblies, commonly used in smartphones, tablets, and other consumer electronics

. Our FOB bonding machines provide high precision and flexibility, supporting both manual and automated production processes

.

FPC on FPC (FOF) Bonding Machines

FOF (FPC on FPC) bonding involves connecting flexible printed circuits to each other. This technique is ideal for applications requiring extreme flexibility and compactness, such as wearable devices and flexible displays

. Our FOF bonding machines offer high precision and reliability, ensuring strong and durable connections.

Anisotropic Conductive Film (ACF) Bonding Machines

ACF (Anisotropic Conductive Film) bonding is a versatile technique used in various bonding processes, including COG, COF, and FOG

. Our ACF bonding machines are designed to provide precise temperature, pressure, and alignment control, ensuring reliable and high-quality connections. We offer a range of ACF bonding solutions, including pre-bonding and main-bonding machines

.

Tape Automated Bonding (TAB) Machines

TAB (Tape Automated Bonding) is a technique used for bonding integrated circuits to substrates using tape carriers. Our TAB bonding machines are designed for high-speed production and offer precise alignment and bonding capabilities

. These machines are ideal for applications requiring high-density interconnections and compact designs

.

Flexible Printed Circuit (FPC) Bonding Machines

FPC (Flexible Printed Circuit) bonding machines are essential for creating flexible and lightweight electronic assemblies. Our FPC bonding machines offer high precision and reliability, supporting various bonding processes and applications

. These machines are ideal for applications such as wearable devices, flexible displays, and other consumer electronics

.

Additional Bonding Solutions

In addition to the above technologies, we also offer specialized bonding machines for various applications, including:

  • Touch Panel FPC Bonding Machines: For bonding flexible circuits to touch panels.
  • Zebra Paper Bonding Machines: For bonding components to Zebra paper.
  • Pulse Hot Press Machines: For applications requiring rapid heating and cooling.
  • OLED Bonding Machines: For bonding OLED displays.
  • Camera FPC Bonding Machines: For bonding flexible circuits to camera modules.

Why Choose Our Bonding Machines?

Our bonding machines are designed with the latest innovations in mind, ensuring high precision, reliability, and efficiency. Key features of our machines include:

  • High Precision: Equipped with advanced vision systems and precise temperature control.
  • Versatility: Support a wide range of bonding processes and applications.
  • Automation: Available in both semi-automatic and fully automatic configurations.
  • Customization: Tailored solutions to fit your specific manufacturing processes and requirements.

Conclusion

Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our comprehensive range of bonding machines is designed to meet your specific needs. With advanced features such as high precision, versatility, and automation, our machines are ideal for ensuring high-quality connections and efficient production processes. Contact us today to find the perfect bonding machine for your application.

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