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OL-A156 – 15.6-Inch Single-Side Multi-Zone ACF Laminator

OL-A156 – 15.6-Inch Single-Side Multi-Zone ACF laminator

Precision Automated System for Anisotropic Conductive Film Lamination on Large LCD Panels

The OL-A156 by Olian Automatic Equipment Co., Ltd. is a semi-automatic ACF (Anisotropic Conductive Film) applicator engineered for high-accuracy lamination of ACF tape onto single-edge bonding zones of large-format rigid LCD panels up to 15.6 inches. Designed as the critical first step in COG/FOG (Chip-on-Glass / Film-on-Glass) display assembly processes, this machine ensures consistent ACF placement, tension control, and pre-compression—laying the foundation for reliable electrical interconnects in subsequent bonding stages.

Unlike manual taping or full-auto systems, the OL-A156 strikes an ideal balance between operator-guided flexibility and automated precision, making it perfect for medium-volume, high-mix production environments such as automotive displays, industrial HMIs, medical monitors, and premium consumer electronics.

⚠️ Note: This machine only applies ACF tape—it does not perform COF/IC bonding, vision alignment, or double-side processing.

🔧 Key Technical Specifications

Substrate Compatibility

Panel Size:
- Max: 350 mm × 250 mm (diagonal ~15.6″)
- Min: 150 mm × 80 mm (~7″)
- Thickness: 0.2 – 2.2 mm
ACF Tape:
- Width: 0.3 – 3.0 mm
- Core Diameter: Φ19 mm or Φ25 mm
- Max Roll Outer Diameter: ≤240 mm

ACF Application System

Feeding Mechanism:
- Tension-controlled motorized unwind + fixed material reel
- Ensures consistent tape tension during feeding and cutting
Cutting & Placement:
- Precision pneumatic cutter with programmable length
- Manual positioning of panel under ACF head (operator-assisted)
Pre-Compression:
- Integrated press head applies controlled force to adhere ACF to glass
- Back pressure plate made of SUS440C stainless steel for flatness and durability

Temperature & Control

Heating Capability:
- Press head temperature: Room Temperature to 150°C
- Surface uniformity: ≤ ±3°C
Control Unit:
- PLC-based logic controller
- Color touchscreen HMI (Chinese interface) for parameter setting
- Real-time display of temperature, time, and system status

Operation Modes

Manual Mode: Full operator control over ACF feed, cut, and press
Auto Mode: One-button cycle after panel placement and alignment
Safety Interlocks: Dual-hand start option available (inferred from standard design)

🔄 Typical Workflow

Load Panel: Operator places clean LCD panel onto vacuum platform.
Fixturing: Activates vacuum to hold panel flat and stable.
Position for Bonding Edge: Aligns the target edge (left/right/front/back) under the ACF head.
ACF Application:
- Machine feeds preset ACF length
- Cuts tape cleanly
- Press head descends, laminating ACF onto the glass with heat and pressure
Unload: Operator removes panel for transfer to COF/IC pre-bonding station.

The system supports multi-segment ACF application along a single edge—ideal for panels with multiple COF/IC attachment zones.

📏 Machine Physical Data

Dimensions: Approx. 1420 mm (W) × 1210 mm (D) × 1912 mm (H)
Weight: ~780 kg
Work Height: Platform at 890 ± 30 mm from floor—ergonomic for standing operation
Operating Environment:
- Cleanroom required (ISO Class 8 or better)
- Temperature: 22–27°C
- Humidity: 40–70% RH

🛡️ Quality Assurance & Support

Documentation: Includes 1 Chinese-language operation manual
Training: 1-day on-site session covering:
- Machine setup and calibration
- ACF loading, tension adjustment, and parameter tuning
- Common troubleshooting (e.g., tape skew, poor adhesion)
- Replacement of wear parts (cutters, buttons, heaters)
Warranty: 12 months on mechanical and electrical systems under normal use
- Exclusions: Consumables (ACF tape, cutters), damage from misuse, or force majeure
After-Sales Service:
- Lifetime technical support via phone/email
- On-site engineer dispatch within 72 hours if remote resolution fails during warranty period

✅ Included Standard Components

Fixed ACF material reel (compatible with Φ19/Φ25 cores)
SUS440C back pressure plate
PLC controller + color touchscreen
Emergency stop, start, and vacuum buttons
National-standard (GB) maintenance toolkit

🔖 Model Summary

Model: OL-A156
Function: Single-side multi-zone ACF tape applicator for LCD panels
Max Panel Size: 15.6 inches
Key Advantage: Precise, tension-controlled ACF lamination with thermal pre-bonding
Target Industries: Display module assembly, automotive electronics, industrial automation, medical imaging

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OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine – Compact, Manual Thermal Bonding System for Precision Display Assembly.

The OL-A003D by Olian Automation is a compact, semi-automatic ACF (Anisotropic Conductive Film) laminating machine designed for high-precision bonding of ACF onto LCD panels, flexible printed circuits (FPCs), or rigid PCBs. Optimized for small-format displays up to 7 inches, this manual ACF bonding machine features a 150 mm heated press head and supports both rigid glass substrates and flexible display modules, making it ideal for R&D labs, pilot lines, repair centers, and low-volume production environments.

Unlike complex automated systems, the OL-A003D simplifies the ACF bonding process: operators manually load and unload the panel, while the machine automatically executes the thermal compression cycle, ACF feeding, peeling, and cutting—ensuring consistent, repeatable results with minimal training.

Key Features & Workflow

Simple, Safe Operation:
The operator places the panel on the vacuum-enabled worktable, activates suction via a vacuum button, then presses dual start buttons (a critical safety interlock). The table moves forward, the heated press head descends, bonds the ACF under controlled conditions, retracts, and triggers the peeling mechanism—all in one seamless cycle.
Precision Thermal Bonding:
- Temperature range: Room temperature to 200°C, with surface uniformity within ±5°C
- Pressure control: Adjustable from 25 N to 200 N
- Bonding time: Programmable from 0.1 to 9.9 seconds
- Press head size: Standard 150 mm × 5.0 mm (custom lengths available)
Integrated ACF Handling:
After bonding, the system automatically advances the ACF reel by a preset length and performs a clean cut, preparing for the next cycle without manual intervention.
Single-Operator Efficiency:
Both loading and unloading occur at the same station, reducing motion waste and improving ergonomics.

Technical Specifications

Machine Dimensions: 650 mm (W) × 660 mm (D) × 1340 mm (H)
Weight: Approximately 130 kg
Power Supply: Single-phase 220V AC, 1500W
Compressed Air: 0.5–0.7 MPa, consumption ~200 L/min (8 mm air tubing)
Control Components:
- K-type thermocouple for accurate temperature feedback
- 220V/220W cartridge heaters (Φ9.5 × 90 mm)
- Industrial-grade push buttons and emergency stop switch (Φ22–24 mm)

Applications

The OL-A003D is widely used in:

Small LCD module assembly (smartphones, wearables, IoT devices)
FPC-to-glass bonding for touch sensors and flexible displays
COG/FOG process preparation
Display repair and rework operations
Academic and industrial prototyping

Reliability & Support

Built with robust mechanical design and standard industrial components, the OL-A003D ensures long-term stability. Olian Automation provides:

One-year warranty on parts and labor (excluding consumables)
On-site technical support within 72 hours for warranty issues unresolved by phone
One-day operator training covering installation, operation, parameter setup, troubleshooting, and consumable replacement
Lifetime technical support beyond warranty

Why Choose the OL-A003D?

For engineers seeking a cost-effective 7-inch ACF laminating machine, a compact manual ACF bonder, or a single-stage thermal bonding system for rigid and flexible displays, the OL-A003D delivers exceptional value. Its blend of simplicity, safety, and precision makes it a trusted choice across global electronics manufacturing and development sectors.

Model: OL-A003D
Type: Manual Single-Edge ACF Laminating Machine
Max Panel Size: 7 inches
Press Head Length: 150 mm (standard)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Users: Display assemblers, electronics OEMs, R&D labs, repair technicians

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Semi-Automatic 12-Inch ACF Laminating Machine OL-A003

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine – Precision Thermal Bonding for LCD, FPC, and Display Module Assembly。

The OL-A003 semi-automatic ACF laminating machine by Olian Automation is a compact, high-accuracy bonding system engineered for reliable application of anisotropic conductive film (ACF) onto LCD panels, flexible printed circuits (FPCs), and printed circuit boards (PCBs). Designed for R&D labs, pilot production lines, and small-to-medium batch manufacturing, this manual ACF bonding machine supports panel sizes from 1 inch up to 12 inches, making it ideal for applications in consumer electronics, automotive displays, medical devices, and industrial HMIs.

Unlike fully automated systems that require complex integration, the OL-A003 desktop ACF bonder strikes the perfect balance between operator control and process automation. Users manually load and unload the panel, while the machine automatically handles ACF feeding, thermal compression bonding, carrier film peeling, and precision cutting—ensuring consistent results with minimal training.

Key Features & Capabilities

High Bonding Accuracy: Achieves ±0.2 mm alignment precision in both X and Y axes.
with ACF feed and cut accuracy of ±0.1 mm—critical for fine-pitch COG and FOG processes.
Intuitive Touchscreen Interface: Operators can easily set and monitor key parameters. including bonding temperature, press time, ACF length, and peel speed via a user-friendly HMI.
Comprehensive Safety Design: Equipped with dual-hand start buttons to prevent accidental activation and an emergency stop switch for immediate shutdown. All motion sequences are interlocked to ensure safe operation.
Rapid Product Changeover: Universal fixtures made from anti-static, scratch-resistant materials allow quick adaptation to different panel types. Typical changeover time is just 20 minutes.
Smart Diagnostics & Alarms: In the event of errors—such as incomplete actuator movement, platform misalignment. or temperature deviation—the system triggers a visual and audible alarm and displays clear troubleshooting guidance on-screen.
ESD-Safe Operation: Includes a dedicated anti-static grounding terminal (separate from power ground) to protect electrostatic-sensitive components during handling.

Robust Industrial Construction

The OL-A003 is built with reliability in mind. It features:

Panasonic PLC for stable logic control
SMC, CKD, or Airtac pneumatic components (valves, cylinders, pressure regulators)
Taiwan-made motors for smooth motion control
IDEC push-button switches for durability and safety compliance
Full wire and tubing labeling per industrial standards for easy maintenance

Ideal Applications

This semi-auto ACF laminator is widely used in:

LCD module assembly (including TFT-LCD and OLED)
FPC-to-glass bonding for touch panels and sensors
COG (Chip-on-Glass) and FOG (Film-on-Glass) pre-bonding preparation
Display repair and rework centers
University labs and prototyping facilities

Why Choose the OL-A003?

For engineers and procurement teams searching for a cost-effective 12-inch ACF bonding machine, a benchtop ACF laminating system, or a manual ACF bonder with high positional accuracy, the OL-A003 delivers exceptional value. It eliminates the complexity and cost of full automation while maintaining the precision required for modern micro-electronics assembly.

Backed by Olian Automatic—a certified national high-tech enterprise specializing in LCM automation solutions—the OL-A003 combines proven engineering, robust component selection, and user-centric design into one dependable platform.

Model: OL-A003
Type: Semi-Automatic ACF Laminating Machine
Panel Size Range: 1″ to 12″
Bonding Accuracy: ±0.2 mm (X/Y)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Industries: Display manufacturing, electronics assembly, R&D, repair

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