OL-WB215A Automatic Net Frame Lamination Machine: Precision G+F and Soft-on-Hard Lamination

In display manufacturing, precise lamination of glass to film (G+F) and soft-to-hard bonding is a critical step. The OL-WB215A Automatic Net Frame Lamination Machine, engineered by Olian Automatic, delivers high-precision lamination for mobile and tablet displays up to 17 inches.

This machine specializes in laminating glass and film (OCA/PET) using a net frame method with 4CCD vision alignment and roller pressing. The process combines manual material placement with automated vision alignment and roller lamination.

Why Choose the OL-WB215A Automatic Net Frame Lamination Machine?

The OL-WB215A Automatic Net Frame Lamination Machine is built for manufacturers who demand micron-level accuracy in display lamination. Its innovative net frame design ensures uniform pressure distribution across the entire panel surface.

• High Precision Lamination: Achieve exceptional alignment accuracy with ±0.1mm precision. The 4CCD vision system ensures perfect glass-to-film registration.
• Fast Cycle Time: The efficient design enables a cycle time of approximately 21 seconds (excluding manual loading and unloading). This maximizes production throughput.
• Exceptional Yield Rate: The stable lamination process guarantees a product qualification rate of ≥99%. This minimizes material waste and rework costs.
• Versatile Compatibility: Handles displays from 7 to 17 inches. Supports both glass and OCA/PET film substrates with thickness from 0.1mm to 0.3mm.
• Uniform Pressure Distribution: The roller lamination system provides consistent pressure across the entire bonding area. This prevents air bubbles and uneven adhesion.
• Quick Changeover: New product setup takes approximately 60 minutes. Existing product changeover takes approximately 30 minutes.
• Wide Product Support: Supports up to 50 different product varieties stored in memory.
• Compact Footprint: The machine measures approximately 1900mm x 1000mm. Weight is approximately 680kg for stable operation.

Advanced 4CCD Vision Alignment System

The OL-WB215A is equipped with an advanced four-camera CCD vision system for precise alignment. Each camera has 1.3MP resolution for clear mark recognition. The system captures alignment marks on both the glass and film edges simultaneously.

The field of view is 10.0 x 7.4mm with 0.5x magnification. The distance between two lenses is adjustable from 150mm to 480mm. Coaxial and ring LED lighting ensures optimal mark visibility under all conditions. This ensures accurate alignment even for fine-pitch display products.

Net Frame Lamination Process

The OL-WB215A uses a proven net frame method for superior lamination quality. The film (OCA/PET) is stretched and fixed on a net frame for precise positioning. The glass panel is placed on a flip plate with vacuum suction. This design ensures flat and tension-free film application.

The Optimized Workflow:

1. Power On: The operator starts the equipment and enters automatic mode. The machine performs homing.
2. Glass Placement: The operator places the glass panel on the flip plate jig with vacuum suction.
3. Film Placement: The operator places the OCA/PET film on the net frame with vacuum suction. Then the operator removes the release film.
4. Process Start: The operator presses the start button to begin the cycle.
5. Vision Alignment: The flip plate rotates. The 4CCD vision system captures marks and performs automatic alignment.
6. Roller Lamination: The flip plate moves to the net frame position. The roller rises and laminates the film onto the glass.
7. Completion: The flip plate moves back, rotates, and releases vacuum. The operator removes the finished product.
8. Repeat: The cycle repeats for the next product.

The entire process is managed by a reliable Panasonic PLC and a user-friendly Weinview touch screen interface. The system supports both manual and automatic modes with real-time parameter display.

Robust Engineering & Reliable Support

Built for durability in cleanroom environments, the OL-WB215A features high-quality components from industry-leading brands.

Key Technical Specifications:

• Flip Plate Size: L:480 x D:360mm
• Net Frame Size: L:645 x D:465mm
• LCD Panel Size: Max 17″ (380 x 240mm), Min 7″ (160 x 88mm), thickness 0.1~0.3mm
• OCA/PET Film Size: Max 17″ (380 x 240mm), Min 7″ (160 x 88mm), thickness 0.1~0.3mm
• Roller Size: Ø34 x D:380mm, effective stroke ≤450mm
• Roller Hardness: Factory standard 45 degrees, customizable options available
• Lamination Pressure: Adjustable from 0.1 to 0.6MPa with 0.01MPa precision
• Product Type: 1 glass + 1 film or G+F configurations
• Lamination Method: Net frame roller lamination (soft-on-hard)
• Alignment Method: 4CCD vision, capturing same-side long edges of glass and film
• Machine Dimensions: ~1900mm (W) x ~1000mm (D) x ~1800+400mm (H)
• Working Table Height: Net frame: 980±30mm, Flip plate: 1050±30mm
• Weight: Approximately 680kg
• Machine Color: Bright white frame, chrome or anodized other parts

Component Brands:

• PLC: Panasonic (Japan)
• HMI: Weinview
• Valves: Airtac, CKD
• Pressure Regulators: Airtac, SMC
• Stepper Motors: Taiwan, Panasonic, Leadshine
• Servo Motors: Fuji (Japan)
• Cylinders: Airtac
• Linear Guides: THK, TBI, PMI, HIWIN

ESD Compliance: The OL-WB215A meets strict ESD standards. All consumables and parts are anti-static. Panel surface static remains below ±100V during operation. Static dissipation reduces voltage from 1000V to 100V within 4 seconds. Ground impedance is ≤5Ω. ESD grounding is provided at all product handling points.

Safety Features: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts.

Environmental Requirements: The machine requires a Class 100 cleanroom environment. Operating temperature should be 23°C±5°C. Relative humidity should be 60%±15%.

Power & Air Requirements:

• Power: 1Phase AC220V, 50Hz/60Hz, 2000W
• Compressed Air: 0.5~0.7MPa, approximately 250L/min
• Vacuum: Approximately 200L/min (flip plate: vacuum generator; net frame: blower)

Roller Specifications:

• Quantity: 1 roller
• Roller Hardness: 60 degrees (customizable)
• Drive Method: Servo motor + ball screw + linear guide
• Lamination Speed: Greater than 50mm/s

Net Frame Unit:

• Drive Method: Stepper motor + ball screw + linear guide
• X/Y/Q Axis: All stepper motor driven
• Pressure Control: Airtac cylinder with digital display
• Pressure Adjustment: Precision pressure regulator

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Lamination Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-WB215A is designed for energy efficiency. Its optimized lamination process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ:

Q: What is a net frame lamination machine used for?
A: A net frame lamination machine bonds glass to film (G+F) using a net frame method with roller pressing for uniform adhesion.

Q: What products can the OL-WB215A handle?
A: The OL-WB215A handles mobile and tablet displays from 7 to 17 inches with G+F or soft-on-hard configurations.

Q: What is the alignment precision of the OL-WB215A?
A: The OL-WB215A achieves ±0.1mm alignment precision using its 4CCD vision system.

Q: What is the yield rate of the OL-WB215A?
A: The OL-WB215A achieves a product qualification rate of ≥99% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New product setup takes approximately 60 minutes. Existing product changeover takes approximately 30 minutes.

Q: What type of cleanroom is required for the OL-WB215A?
A: The machine requires a Class 100 cleanroom with temperature at 23°C±5°C and humidity at 60%±15%.

Q: What is the difference between the OL-WB215A and the OL-WB215M?
A: The OL-WB215A is the automatic version with 4CCD auto-alignment. The OL-WB215M is the manual version with manual 4CCD alignment.

Upgrade your display assembly line with the OL-WB215A, the Automatic Net Frame Lamination Machine that combines precision, speed, and reliability.

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Product Tags

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