OL-FP85T 85-inch Dual-Station Pulse Bonding Machine: Precision for Large Displays

The OL-FP85T 85-inch Dual-Station Pulse Bonding Machine is engineered for precise FOG and FOB bonding on large displays. This semi-automatic equipment handles products up to 85 inches with exceptional accuracy.

Manufactured by Olian Automatic in Shenzhen, China, the OL-FP85T delivers reliable performance for LCD rework and assembly. The machine combines manual alignment with automated bonding processes for optimal efficiency.

Why Choose the OL-FP85T 85-inch Dual-Station Pulse Bonding Machine?

The OL-FP85T 85-inch Dual-Station Pulse Bonding Machine excels in large-format display manufacturing and repair. Its robust design ensures consistent bonding quality for high-precision products.

• Large Format Capability: Handles displays from 10 to 85 inches. Maximum product size reaches 1890 x 1060mm.
• Dual-Station Design: Left station for OLB (COF), right station for FOB (PCB). Increases operational efficiency.
• High Precision: Achieves X-axis accuracy of ≤±0.045mm. Achieves Y-axis accuracy of ≤±0.050mm.
• Fast Cycle Time: The bonding time is less than 8 seconds. This excludes manual loading and alignment time.
• Excellent Yield Rate: Maintains a product qualification rate of ≥98%. This excludes human error and material defects.
• Quick Changeover: New model setup takes approximately 20 minutes. This minimizes production downtime.
• Versatile Applications: Bonds FPC and COF to LCD substrates. Handles a wide range of product thicknesses.
• Wide Material Compatibility: Accepts FPC thickness from 0.1 to 1mm. Accepts glass thickness from 0.1 to 1mm.
• Fine Pitch Support: Suitable for FPC with a pitch of ≥65 um.

Advanced Bonding Technology

The OL-FP85T features precise temperature, pressure, and time control for optimal FOG and FOB attachment. The system ensures uniform bonding across the entire contact area.

Temperature Control:

• Range: Room temperature to 450°C
• Surface temperature variation: ≤±8°C
• Pulse heating method

Pressure Control:

• Range: 25 to 400N
• Precision: ±5N
• Digital pressure display with unit selection

Time Setting:

• Range: 0.1 to 9.9 seconds
• Precise timing control for consistent results
• Programmable for different materials

Thermal Head Specifications:

• Standard size: 55 x 0.6mm (customizable)
• Material: Titanium alloy
• Surface flatness: ≤±3μm (standard 35mm)

Dual-Station Bonding Process

The OL-FP85T simplifies the complex process of large-panel FOG and FOB bonding. The system relies on skilled operator alignment for high-precision results.

The Optimized Workflow:

1. Panel Loading: Operator places the LCD panel on the glass platform manually.
2. Vacuum Activation: Panel is secured by vacuum suction.
3. FPC Loading: Operator places the FPC on the FPC platform.
4. Manual Alignment: Operator performs alignment using mark points on the monitor.
5. Process Start: Operator presses dual start buttons for safety.
6. Thermal Bonding: Thermal head descends and applies pressure automatically.
7. Completion: Pressure head rises after the set time.
8. Unloading: Operator removes the finished product manually.

The entire process is controlled by a reliable Delta PLC system. The Xiankong touch screen provides intuitive operation and parameter setting.

Robust Engineering & Safety Features

Built for demanding production environments, the OL-FP85T incorporates high-quality components and comprehensive safety systems.

Key Technical Specifications:

• Platform Size: 85-inch
• Product Thickness: 0.1 to 1mm
• Machine Dimensions: 2550 x 1250 x 1450mm
• Working Height: 850±50mm
• Machine Weight: Approximately 200kg
• Machine Color: Beige frame with chrome/anodized parts

Component Brands:

• PLC: Delta
• HMI: Xiankong
• Cylinders: Airtac, CKD
• Guideways: THK, HIWIN
• Valves: CKD, Airtac

ESD Protection: The OL-FP85T meets strict ESD standards. All consumables and parts use anti-static materials. Panel surface static remains below ±100V during operation. Static dissipation reduces voltage from 1000V to 100V within 3 seconds. Ground impedance is ≤5Ω. ESD grounding is provided at all product handling points.

Safety Systems: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts. Safety light curtains prevent operation when obstructed.

Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%. An FFU (Fan Filter Unit) is installed above the work area for dust control.

Power & Air Requirements:

• Power: 1Phase AC220V, 50Hz/60Hz, 1500W
• Compressed Air: 0.4-0.7MPa, approximately 250L/min
• Vacuum: Approximately 36L/min (provided by facility)

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-FP85T is designed for energy efficiency. Its optimized bonding process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ

Q: What is an 85-inch Dual-Station Pulse Bonding Machine used for?
A: It bonds FPC or COF to large LCD panels up to 85 inches for display manufacturing.

Q: What products can the OL-FP85T handle?
A: The OL-FP85T handles LCD products from 10 to 85 inches with FPC and COF bonding capabilities.

Q: What is the bonding precision of the OL-FP85T?
A: The OL-FP85T achieves an accuracy of ≤±0.045mm on the X-axis and ≤±0.050mm on the Y-axis.

Q: What is the yield rate of the OL-FP85T?
A: The OL-FP85T achieves a product qualification rate of ≥98% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New model setup takes approximately 20 minutes depending on engineer proficiency.

Q: What type of environment is required for the OL-FP85T?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.

Q: What is the minimum pitch supported by the OL-FP85T?
A: The OL-FP85T is suitable for FPC with a pitch of ≥65 um.

Upgrade your display assembly line with the OL-FP85T, the 85-inch Dual-Station Pulse Bonding Machine that combines precision, versatility, and reliability.

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Product Tags

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