OL-CB2000A Automatic COG/COF Bonding Machine: Precision Display Assembly

The OL-CB2000A Automatic COG/COF Bonding Machine is a high-precision assembly system. It is designed for ACF attachment, pre-bonding, and main bonding.

Manufactured by Olian Automatic in Shenzhen, China, this machine ensures superior product quality. It is suitable for 1″ to 7″ LCDs with single-side, single-IC/COF products.

Why Choose the OL-CB2000A Automatic COG/COF Bonding Machine?

The OL-CB2000A Automatic COG/COF Bonding Machine delivers exceptional performance. Its automated process ensures consistent results for high-volume production.

• High-Speed Production: Achieves a fast cycle time of ≤3.5 seconds per piece.
• Superior Precision: Features pre-bonding accuracy of ±3um and main bonding of ±5um.
• Automated Workflow: Handles the entire process from loading to unloading automatically.
• Wide Compatibility: Processes LCDs from 1 to 7 inches in size.
• Advanced Vision System: Uses multiple CCD cameras for automatic product alignment and correction.
• Robust Construction: Built with high-quality components from Japan, Germany, and Taiwan.
• Flexible Integration: Can be connected with upstream and downstream production lines.

Technical Specifications of the OL-CB2000A Automatic COG/COF Bonding Machine

The OL-CB2000A is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size: 1″ to 7″ diagonal.
• LCD Dimensions: Min: 20mm (L) x 20mm (W). Max: 230mm (L) x 120mm (W).
• LCD Thickness: 0.15mm to 1.1mm.
• IC/COF Pitch: ≥30um.
• ACF Width: 0.5mm to 5.0mm.
• ACF Length: 5mm to 80mm.
• Control System: PLC control with a Chinese touch screen interface.
• Operation Modes: Supports both manual and automatic operation modes.

Performance Metrics:

• Cycle Time: ≤3.5 seconds per piece.
• ACF Attachment Accuracy: X: ±0.2mm, Y: ±0.15mm.
• Pre-bonding Accuracy: X: ±3um, Y: ±3um.
• Main Bonding Accuracy: X: ±5um, Y: ±5um.
• Yield Rate: ≥99.5% (excluding material issues).
• Model Changeover: <60 minutes for new models, <30 minutes for existing models.

Machine Dimensions & Weight:

• Overall Dimensions: 2800mm (L) x 1350mm (W) x 1800mm (H).
• Machine Weight: Approximately 3000kg.
• Power Supply: Three-phase, 380V.
• Power Consumption: Maximum power of 10KW.
• Compressed Air: 0.5-0.7 MPa, ≈150L/min consumption.
• Vacuum System: Built-in pump (200L/min) or external source. Vacuum ≥-70Kpa.

Advanced Bonding Technology in the OL-CB2000A

The OL-CB2000A features a multi-stage bonding process. This ensures a secure and reliable connection for display components.

Bonding Process:

• Loading: An operator places the LCD on the input platform or conveyor.
• ACF Attachment: Robot arm #1 moves the LCD to the ACF stage for tape attachment.
• Pre-bonding: Robot arm #2 moves the product to the pre-bonding stage.
• Main Bonding: Robot arm #3 transfers the product to one of four main bonding platforms.
• Unloading: Robot arm #4 moves the finished product to the output station.

Key System Components:

• ACF Unit: Features an automatic half-cutting mechanism and a torque motor for supply.
• Bonding Heads: Uses SUS440C material for durability and high thermal conductivity.
• Stages: Made of aluminum with hard anodized oxidation for a flat, stable surface.
• Handling Robots: Utilize servo motors and linear guides for precise movement.
• Vision System: Employs multiple CCD cameras and coaxial LED lights for alignment.

Robust Engineering & Safety Features of the OL-CB2000A

Built for reliability, the OL-CB2000A uses industrial-grade components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• Servo Motors: Fuji (Japan) for reliable power.
• Linear Guides: HIWIN/THK (China/Japan) for smooth motion.
• DDR Motor: NSK (Japan) for high-precision rotation.
• Pneumatics: SMC/Fujikura (Japan) / AirTAC (China) for valves and cylinders.
• PLC Controller: Keyence (Japan) for system logic.
• HMI: Proface (Japan) for an intuitive interface.
• Power Supply: Mean Well (Taiwan) for stable power.
• Circuit Breakers: Schneider (France) / Shihlin (Taiwan).
• Cable Carriers: Igus (Germany) for long-lasting performance.

Safety Systems: The machine features a three-color signal tower. It has three emergency stop buttons with protective covers. An interlock design pauses the machine when doors are opened. A buzzer and touch screen provide alarm notifications.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Manufacturing Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-CB2000A is designed for energy efficiency. Optimized motion control reduces power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic COG/COF Bonding Machine?
A: It is a system that attaches ICs or COFs to LCD panels. It uses ACF tape and a heat-pressure process for bonding.

Q: What is the production speed of the OL-CB2000A?
A: The cycle time is ≤3.5 seconds per piece. This ensures high-speed, continuous production.

Q: What LCD sizes can the OL-CB2000A handle?
A: It is compatible with LCDs ranging from 1 to 7 inches in size.

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Q: Can the machine be integrated into a production line?
A: Yes, it can be connected with other equipment for automated production.

Upgrade your production line with the OL-CB2000A, the Automatic COG/COF Bonding Machine. It combines speed, precision, and reliability for superior assembly results.

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Product Tags

Automatic COG/COF Bonding Machine, ACF Attachment, LCD Bonding, Pre-bonding, Main Bonding, Olian Automatic, Shenzhen Automation Equipment, OL-CB2000A