OL-FS120 Single-Station Servo-Driven FOG Bonder
High-Precision Manual FOG Bonding for 120-Inch Displays
Engineered by Olian Automaic
- Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
- Designed for manual single-head servo-driven FOG bonding on panels with pre-attached anisotropic conductive film (ACF).
- Supports display sizes from 25 inches (550×320 mm) to 120 inches (2700×1500 mm) with material thicknesses of 0.1–1 mm.
Core Functionality
- Manual Loading/Alignment: Operators place LCD panels and FPCs manually, aligning via Mark points using a dual-camera imaging system.
- Automated Thermocompression: After alignment, the system executes precision thermocompression bonding.
- Single-Station Design: Optimized for pre-bonding applications in large-format display manufacturing.
Key Specifications
- Platform Size: 2800 mm (W) × 2000 mm (D).
- Display Compatibility:
- Max: 120″ (2700×1500 mm).
- Min: 25″ (550×320 mm).
- Thickness: 0.1–1 mm.
- FPC Dimensions: 12–60 mm (L×W); Thickness: 0.1–1 mm.
- Production Capacity: Single-section bonding with cycle time ≤20 seconds per unit (excluding manual alignment).
- Bonding Time: <10 seconds per unit.
Technical Features
- Precision Bonding System:
- Main Press Head:
- Material: Tungsten steel.
- Surface Flatness: ≤±3 μm (45 mm standard).
- Temperature Range: RT–400°C (constant-temperature heating).
- Pressure Control: 25–400 N (±3 N precision).
- Backup Plate: Quartz material (standard: customizable).
- Adjustable Platforms:
- LCD Platform:
- Fixed position with ±2 mm Z-axis adjustment (micrometer).
- Vacuum fixation (1 mm holes, 1.5 mm grooves) with分区 control (300×300 mm units).
- Platform Material: Hard-anodized aluminum.
- Platform Flatness: ≤±8 μm/100 mm.
- FPC Platform: Manual X/Y/Q/Z-axis adjustment.
- Servo-Driven Motion:
- X-axis: Servo motor + gear rack + linear guide.
- Z-axis: Servo motor + ball screw + linear guide.
- Imaging System:
- Dual 300K-pixel CCD cameras with coaxial LED lighting.
- Field of View: 3.2×2.4 mm.
Performance Metrics
- Alignment Accuracy: X/Y-axis ≤±0.035 mm (excluding human/material errors).
- Minimum Pitch Support: ≥80 μm.
- Platform Repeatability: ≤0.01 mm.
- Model Changeover Time: ≤10 minutes (new product setup).
Operational Environment
- Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
- Air Supply: 0.4–0.7 MPa, 250 L/min (φ8 mm transparent tubing).
- Vacuum: Self-generated; ≥-60 kPa (yellow tubing).
- Conditions: Cleanroom (22–27°C, 40–70% humidity).
After-Sales Support
- Warranty: 1 year (excludes wear parts and human-induced damage).
- Training: 1-day on-site program covering operation, calibration, and troubleshooting.
- Service: 72-hour on-site response for warranty-period issues.
Target Applications
Ideal for manufacturers of ultra-large LCD/OLED panels, including:
- Television displays (85–120 inches).
- Digital signage and industrial monitors.
- Automotive infotainment systems.
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