The OL-EC2000 is a cutting-edge fully automatic terminal cleaning machine designed to efficiently clean LCD products of various sizes (1-7 inches) through wiping, cleaning (with optional ultrasonic cleaning), and plasma treatment. This advanced equipment can be integrated with other devices in a production line, making it a valuable addition to modern manufacturing environments where precision and speed are paramount.
Function: Automatically cleans LCD products through wiping, cleaning, and plasma treatment, and can be connected with other equipment for automated production lines.
Working Principle
The OL-EC2000 operates through a series of automated processes. It starts with manual placement of the LCD onto a platform or conveyor belt. Robotic arm 1# then moves the LCD to a CCD correction station for position adjustment. The LCD is transferred to a wiping platform where it is cleaned by a wiping head. After wiping, robotic arm 2# transports the LCD to a plasma cleaning platform for further cleaning. Finally, the cleaned LCD is moved to a discharge station.
End-of-Tape Detection: Sensor detects when the cleaning cloth roll is finished.
Cleaning Air Claw Unit
Air Claw Gap Height: Adjustable via micrometer, travel 5mm.
Air Claw Flatness: Adjustable relative flatness of upper and lower clamping surfaces.
PLAMA Unit
Plasma Cleaning: Low-temperature plasma, measured around 100°C.
Robotic Arms
搬运机械手:
Vacuum nozzles with adjustable numbers and configurations based on product size.
Digital vacuum gauge for real-time monitoring.
X-axis: Servo motor + rail.
Z-axis: Cylinder with manually adjustable position.
θ-axis: Stepper motor.
Stage and Plasma Sections
X-axis Movement: Servo motor + ball screw + rail.
Y-axis Movement: Servo motor + ball screw + rail.
Platform Material: Aluminum with black hard anodizing.
Platform Flatness: ±0.02mm.
Vacuum Suction Circuits: Multiple sets on the platform for different LCD sizes.
Control Unit
Control Method: PLC control.
Touchscreen:
Interface: Chinese, touch-enabled.
Modes: Manual and automatic.
Functions: Parameter display.
Manual Control Buttons:
Emergency Stop Button: 1.
Main Power Switch: 1.
Access Control: Machine pauses when doors are opened during operation.
Operation Indicator Lights: Tri-color lights (customizable to client requirements).
Monitor: Displays visual alignment images.
Documentation and After-sales Service
Documentation: Machine operation manual included.
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo and Stepper Motors: Rite (China).
Guideways: SKD (China).
Pneumatic Components: CKD/Airtac (Japan/China).
PLC: Keyence/Panasonic (Japan).
Touchscreen: Proface (Japan).
Power Supply: Mean Well (Taiwan).
Circuit Breakers and Contactors: Shihlin/Schneider (Taiwan).
Drag Chains: Igus (Germany).
In summary, the OL-EC2000 Fully Automatic Terminal Cleaning Machine represents a significant advancement in LCD manufacturing equipment. Its precise engineering, user-friendly design, and comprehensive support make it an ideal choice for manufacturers seeking to enhance productivity and product quality in the competitive electronics market.
