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OL-3A20 Fully Automatic Particle Dent AOI Detection Machine

OL-3A20 Fully Automatic Particle Dent Detection Machine

High-Speed Inspection for 0.96–10.1″ Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for automated detection of conductive particle count, strength, distribution uniformity, and offset measurement in COG/FOG/COF applications.
Supports display sizes from 0.96 inches (21×12 mm) to 10.1 inches (205×154 mm) with material thicknesses of 0.25–2 mm (excluding polarizer).

Core Functionality

Defect Detection: Automatically identifies and classifies defects (foreign objects, cracks, dimples, scratches, etc.) in the bump area.
Particle Analysis: Measures particle count, distribution uniformity (up to 10 segments), and offset accuracy (±1.5 μm).
Dual-Station Inspection: Alternates between two detection platforms to maximize throughput.

Key Specifications

Platform Size:
- Overall dimensions: 1700 mm (L) × 1300 mm (W) × 1750 mm (H).
- Conveyor height: 1000 mm ± 20 mm.
Display Compatibility:
- Max: 10.1″ (205×154 mm).
- Min: 0.96″ (21×12 mm).
- Thickness: 0.25–2 mm.
IC/FPC Specifications:
- IC length: 5–64 mm; width: 0.4–1.8 mm.
- FPC bonding area: <64 mm (bonding side); <120 mm (non-bonding side).
Production Capacity:
- Cycle time: ≤3 seconds per panel (1 IC, 30 mm length).
- Throughput: ≥50 units/hour (excluding manual loading/unloading).

Technical Features

Imaging System:
- Line-Scan Camera:
  - Resolution: 3200×128 pixels.
  - Field of view: 1.8 mm (width) × scanning length.
  - Pixel size: 0.7 μm/pixel.
  - Auto-focus capability.
- Area-Scan Camera:
  - 5 MP monochrome camera for Mark alignment.
  - Field of view: 14×14 mm.
Motion Control:
- Loading/Unloading Arms:
  - Vacuum suction for panel handling.
  - X-axis: Linear motor; Z-axis: Servo motor.
- Detection Platforms:
  - Dual-platform design with vacuum fixation.
  - Y-axis servo motor + rotary servo motor (R-axis).
Defect Detection:
- Crack Detection:
  - Accuracy: 5×30 μm (bump area).
- Foreign Object Detection:
  - Accuracy: 5×30 μm (bump area).
- Dimple/Scratch Detection:
  - Configurable filtering options.

Performance Metrics

Detection Accuracy:
- Particle count repeatability: ±10%.
- Offset detection accuracy: ±1.5 μm.
Yield Rate: ≥99% (excluding human error and material defects).
Failure Rate: ≤0.05% (missed detection); ≤1% (false detection).
Changeover Time:
- New models: ≤60 minutes.
- Existing models: ≤20 minutes.

Operational Environment

Cleanroom Requirements: Class 100 (ISO 5).
Temperature: 25°C ± 5°C.
Humidity: 50–80%.
Power Supply: Single-phase AC 220V, 4.5 kW, 50/60 Hz.
Air Supply: 0.5–0.7 MPa, 300 L/min (φ12 tubing).
Vacuum Supply: -50 to -80 kPa, 250 L/min (φ12 tubing).

Safety and Compliance

Emergency Stop: EMO button halts all motion.
ESD Protection: Grounding impedance ≤5 Ω; surface static <±100 V.
Safety Labels: Multilingual warnings at high-risk zones.
Access Control:
- Operator mode: No password (basic operation).
- Engineer mode: Password-protected (parameter settings).

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of:

Small-to-medium LCD/OLED panels (e.g., smartphones, tablets).
Touchscreen modules and automotive displays.
Industrial control screens and wearable devices.

SEO Keywords

AOI,AOI machine，AOI inspection machine， AOI inspecting machine，OL-3A20, particle dent detection machine, conductive particle analyzer, FOG defect detector, COG inspection system, Olian Automaic, display module testing, glass-to-film bonding inspection, high-speed lamination checker, industrial display quality control, China automation equipment, cleanroom-compatible inspector, precision defect detection, display production line, OLB quality tester, FOB inspection solution, reliable particle counter, high-yield display manufacturing.

OL-WB650 Automatic Mesh Plate Laminating Machine

High-Precision Lamination for 65-Inch Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for precision laminating of glass/film (G+F) and film-to-glass products, including touch panels and display modules.
Supports screen sizes from 23 inches (500×280 mm) to 65 inches (1500×800 mm) with material thicknesses of 0.1–1.6 mm (glass) and 0.1–0.3 mm (film).

Core Functionality

Mesh Box Lamination: Uses a mesh box structure with roller-based lamination for soft-to-hard material bonding.
4CCD Vision Alignment: Four cameras capture edge markers on glass and film for sub-millimeter alignment accuracy.
Semi-Automatic Process: Operators load materials; the system automates alignment, flipping, and roller lamination.

Key Specifications

Platform Size:
- Flip plate: 1600×900 mm.
- Mesh box: 1800×960 mm.
Display Compatibility:
- Max: 65″ (1500×800 mm).
- Min: 23″ (500×280 mm).
- Thickness: 0.1–1.6 mm (glass), 0.1–0.3 mm (film).
Roller Specifications:
- Diameter: φ48 mm.
- Width: 830 mm (effective stroke: ≤1550 mm).
- Hardness: 60 Shore (customizable).
Production Capacity:
- Cycle time: ～35 seconds per unit (excluding manual loading/unloading).

Technical Features

4CCD Vision System:
- 4× 1.3-megapixel cameras with coaxial and ring lighting.
- Field of view: 10.0×7.4 mm.
- Alignment accuracy: ±0.15 mm (excluding material defects).
Adjustable Platforms:
- Flip Plate:
  - Servo-driven flip mechanism with减速机.
  - Platform flatness: ±0.01 mm/100 mm.
- Mesh Box:
  - Vacuum fixation (1 mm holes, 1.5 mm grooves).
  - Servo-driven X/Y/Q axes (ball screw + linear guide).
Lamination System:
- Servo-driven roller with precision pressure control (0.1–0.6 MPa).
- Roller speed: Adjustable up to 100 mm/s.

Performance Metrics

Yield Rate: ≥99% (excluding human error and material defects).
Failure Rate: ≤2% under normal conditions.
Changeover Time:
- New models: ≤60 minutes.
- Existing models: ≤30 minutes.

Operational Environment

Cleanroom Requirements: Class 100 (ISO 5).
Temperature: 23°C ±5°C.
Humidity: 60% ±15%.
Power Supply: Single-phase AC 220V, 50/60 Hz, 4500W.
Air Supply: 0.5–0.7 MPa, 250 L/min (φ8 mm yellow tubing).
Vacuum System:
- Flip plate: Vacuum pump.
- Mesh box: Blower.
- Consumption: 200 L/min.

Safety and Compliance

ESD Protection:
- Static elimination at material contact points.
- Grounding impedance: ≤5 Ω.
- Surface static: <±100 V.
Safety Features:
- Interlock design with buzzer and alarm alerts.
- EMO (Emergency Stop) halts all motion.
- Warning labels at high-temperature and pinch points.

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of:

Large LCD/OLED panels (e.g., TVs, automotive displays).
Touchscreen modules and optical film assemblies.
Industrial control screens and digital signage.

SEO Keywords

OL-WB650, mesh plate laminating machine, 65-inch display laminator, 4CCD alignment laminator, G+F lamination equipment, automatic roller laminator, Olian Automaic, display module assembly, glass-to-film bonding, precision lamination system, touch panel equipment, soft-hard material laminator, industrial display machinery, China automation equipment, cleanroom-compatible laminator, high-yield display manufacturing, display production line, optical film bonder,

OL-FBM037 Flip-Board Mounting Machine

High-Precision Semi-Automatic Mounting for Medium-to-Large Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for semi-automatic high-precision mounting of flexible circuits (FPC/COF) onto hard boards or flexible films.
Supports display sizes from 7 inches (160×88 mm) to 32 inches (710×400 mm) with material thicknesses of 0.1–1 mm.

Core Functionality

Semi-Automatic Operation: Operators place soft boards (FPC) on the lower platform and hard boards/soft films on the flip platform. The system automates alignment and pressing.
Single-Sided Mounting: Optimized for pre-mounting applications in medium-to-large display manufacturing.
Dual-Platform Design: Flip platform (620×920 mm) and lower platform (620×920 mm) for efficient workflow.

Key Specifications

Platform Size:
- Flip platform: 620×920 mm.
- Lower platform: 620×920 mm.
Display Compatibility:
- Max: 32″ (710×400 mm).
- Min: 7″ (160×88 mm).
- Thickness: 0.1–1 mm.
FPC/COF Dimensions:
- Length/Width: 12–60 mm.
- Thickness: 0.1–1 mm.
- Step gap between small glass and IC/COF: ≥0.4 mm.
Roller Specifications:
- Diameter: φ50 mm.
- Length: 648 mm.
- Hardness: Standard 60 Shore (customizable).
Production Capacity:
- Cycle time: <40 seconds per unit (excluding loading/unloading and cleaning).
- Mounting speed: ≥100 mm/s.

Technical Features

Precision Mounting System:
- Roller Drive: Servo motor + ball screw + linear guide.
- Pressure Control: 0.2–0.4 MPa (adjustable).
- Alignment Accuracy: X/Y-axis ≤±0.1 mm (excluding human/material errors).
Adjustable Platforms:
- Flip Platform:
  - Servo-driven Q-axis rotation.
  - Vacuum fixation (1 mm holes, 1.5 mm grooves).
- Lower Platform:
  - Servo-driven X/Y-axis movement (left/right) + UVW alignment.
  - Material: Hard-anodized aluminum.
Control System:
- PLC: Panasonic.
- HMI: Weintek.
- Servo Motor: Panasonic.

Performance Metrics

Yield Rate: ≥98% (excluding human error and material defects).
Failure Rate: ≤2% under normal conditions.
Changeover Time:
- New models: ≤30 minutes.
- Existing models: ≤10 minutes.

Operational Environment

Cleanroom Requirements: Class 100 (ISO 5).
Temperature: 22–27°C.
Humidity: 40–70%.
Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
Air Supply: 0.4–0.7 MPa, 150 L/min (φ8 mm transparent tubing).
Vacuum System:
- Self-generated vacuum.
- Consumption: 66 L/min (yellow tubing).

Safety and Compliance

Emergency Stop: EMO button halts all motion.
Warning Labels: Placed at high-temperature and pinch points.
Access Control:
- Operator mode: No password (basic operation).
- Engineer mode: Password-protected (parameter settings).

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of:

Medium-to-large LCD/OLED panels (e.g., monitors, TVs).
Touchscreen modules and optical film assemblies.
Automotive displays and industrial control screens.

SEO Keywords

OL-FBM037, flip-board mounting machine, semi-automatic FPC mounter, 32-inch display equipment, precision mounting system, Olian Automaic, display module assembly, glass-to-film bonding, FPC bonding machine, COF mounting solution, industrial display machinery, China automation equipment, cleanroom-compatible mounter, high-yield display manufacturing, display production line, UVW alignment system, servo-driven mounter, thermocompression bonding, manual loading machine, reliable mounting solution.

OL-WB215A Automatic 4CCD Mesh Plate Laminating Machine

High-Precision Lamination for 21.5-Inch Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for precision laminating of glass/film (G+F) and film-to-glass products, including touch panels and display modules.
Supports screen sizes from 7 inches (160×88 mm) to 21.5 inches (443×350 mm) with material thicknesses of 0.1–0.3 mm.

Core Functionality

Mesh Box Lamination: Uses a mesh box structure with roller-based lamination for soft-to-hard material bonding.
4CCD Vision Alignment: Four cameras capture edge markers on glass and film for sub-millimeter alignment accuracy.
Manual Loading/Automatic Process: Operators load materials; the system automates alignment, flipping, and roller lamination.

Key Specifications

Platform Size:
- Flip plate: 480×360 mm.
- Mesh box: 645×465 mm.
Display Compatibility:
- Max: 21.5″ (443×350 mm).
- Min: 7″ (160×88 mm).
- Thickness: 0.1–0.3 mm.
Roller Specifications:
- Diameter: θ34 mm.
- Width: 380 mm.
- Hardness: 45 Shore (customizable).
Production Capacity:
- Cycle time: ～21 seconds per unit.
- Output: >50 mm/s (equipment motion only).

Technical Features

4CCD Vision System:
- 4× 1.3-megapixel cameras with coaxial and ring lighting.
- Field of view: 10.0×7.4 mm.
- Alignment accuracy: ±0.1 mm (excluding material defects).
Adjustable Platforms:
- Flip Plate:
  - Pneumatic flip mechanism with gear-rack drive.
  - Platform flatness: ±0.01 mm/100 mm.
- Mesh Box:
  - Vacuum fixation (1 mm holes, 1.5 mm grooves).
  - Step motor + ball screw + linear guide drives (X/Y/Q axes).
Lamination System:
- Servo-driven roller with precision pressure control (0.1–0.6 MPa).
- Roller speed: Adjustable up to 50 mm/s.

Performance Metrics

Yield Rate: ≥99% (excluding human error and material defects).
Failure Rate: ≤2% under normal conditions.
Changeover Time:
- New models: ≤60 minutes.
- Existing models: ≤30 minutes.

Operational Environment

Cleanroom Requirements: Class 100 (ISO 5).
Temperature: 23°C ±5°C.
Humidity: 60% ±15%.
Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
Air Supply: 0.5–0.7 MPa, 250 L/min (φ8 mm yellow tubing).
Vacuum System:
- Flip plate: Vacuum generator.
- Mesh box: Blower.
- Consumption: 200 L/min.

Safety and Compliance

ESD Protection:
- Static elimination at material contact points.
- Grounding impedance: ≤5 Ω.
- Surface static: <±100 V.
Safety Features:
- Interlock design with buzzer and alarm alerts.
- EMO (Emergency Stop) halts all motion.
- Warning labels at high-temperature and pinch points.

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of:

Smartphone and tablet displays (G+F lamination).
Touchscreen panels and optical film modules.
Industrial control screens and automotive displays.

SEO Keywords

OL-WB215A, mesh plate laminating machine, 21.5-inch display laminator, 4CCD alignment laminator, G+F lamination equipment, automatic roller laminator, Olian Automaic, display module assembly, glass-to-film bonding, precision lamination system, touch panel equipment, soft-hard material laminator, industrial display machinery, China automation equipment, cleanroom-compatible laminator, high-yield display manufacturing, display production line, optical film laminator,

OL-FS120 Single-Station Servo-Driven FOG Bonder

High-Precision Manual FOG Bonding for 120-Inch Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for manual single-head servo-driven FOG bonding on panels with pre-attached anisotropic conductive film (ACF).
Supports display sizes from 25 inches (550×320 mm) to 120 inches (2700×1500 mm) with material thicknesses of 0.1–1 mm.

Core Functionality

Manual Loading/Alignment: Operators place LCD panels and FPCs manually, aligning via Mark points using a dual-camera imaging system.
Automated Thermocompression: After alignment, the system executes precision thermocompression bonding.
Single-Station Design: Optimized for pre-bonding applications in large-format display manufacturing.

Key Specifications

Platform Size: 2800 mm (W) × 2000 mm (D).
Display Compatibility:
- Max: 120″ (2700×1500 mm).
- Min: 25″ (550×320 mm).
- Thickness: 0.1–1 mm.
FPC Dimensions: 12–60 mm (L×W); Thickness: 0.1–1 mm.
Production Capacity: Single-section bonding with cycle time ≤20 seconds per unit (excluding manual alignment).
Bonding Time: <10 seconds per unit.

Technical Features

Precision Bonding System:
- Main Press Head:
  - Material: Tungsten steel.
  - Surface Flatness: ≤±3 μm (45 mm standard).
  - Temperature Range: RT–400°C (constant-temperature heating).
  - Pressure Control: 25–400 N (±3 N precision).
- Backup Plate: Quartz material (standard: customizable).
Adjustable Platforms:
- LCD Platform:
  - Fixed position with ±2 mm Z-axis adjustment (micrometer).
  - Vacuum fixation (1 mm holes, 1.5 mm grooves) with分区 control (300×300 mm units).
  - Platform Material: Hard-anodized aluminum.
  - Platform Flatness: ≤±8 μm/100 mm.
- FPC Platform: Manual X/Y/Q/Z-axis adjustment.
Servo-Driven Motion:
- X-axis: Servo motor + gear rack + linear guide.
- Z-axis: Servo motor + ball screw + linear guide.
Imaging System:
- Dual 300K-pixel CCD cameras with coaxial LED lighting.
- Field of View: 3.2×2.4 mm.

Performance Metrics

Alignment Accuracy: X/Y-axis ≤±0.035 mm (excluding human/material errors).
Minimum Pitch Support: ≥80 μm.
Platform Repeatability: ≤0.01 mm.
Model Changeover Time: ≤10 minutes (new product setup).

Operational Environment

Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
Air Supply: 0.4–0.7 MPa, 250 L/min (φ8 mm transparent tubing).
Vacuum: Self-generated; ≥-60 kPa (yellow tubing).
Conditions: Cleanroom (22–27°C, 40–70% humidity).

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of ultra-large LCD/OLED panels, including:

Television displays (85–120 inches).
Digital signage and industrial monitors.
Automotive infotainment systems.

SEO Keywords

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OL-OLB120-T Single-Side Multi-Section OLB Bonder

High-Efficiency Semi-Automatic Heat Press for Large-Format Displays

Engineered by Olian Automaic

Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for semi-automatic thermocompression bonding of chip-on-film (COF) to LCD panels with pre-attached anisotropic conductive film (ACF).
Supports display sizes from 25 inches (550×320 mm) to 120 inches (2700×1500 mm) with material thicknesses of 0.1–1 mm.

Core Functionality

Manual Loading/Alignment: Operators place LCD panels and COF manually, aligning via Mark points using a dual-camera imaging system.
Automated Bonding: The system executes precision thermocompression after alignment.
Single-Side Multi-Section Design: Allows sequential bonding of up to 10 COF units per LCD panel on one side.

Key Specifications

Platform Size: 2700 mm (W) × 1500 mm (D).
Display Compatibility:
- Max: 120″ (2700×1500 mm).
- Min: 25″ (550×320 mm).
- Thickness: 0.1–1 mm.
COF Dimensions: 12–60 mm (L×W); Thickness: 0.1–1 mm.
Production Capacity: 70–120 COF units/hour (excluding manual alignment time).
Bonding Time: ≤10 seconds per unit.

Technical Features

Precision Bonding System:
- Main Press Head:
  - Material: Tungsten steel.
  - Surface Flatness: ±5 μm/100 mm.
  - Temperature Range: RT–400°C (constant-temperature heating).
  - Pressure Control: 35–400 N (±5 N precision).
- Backup Plate: Quartz strip (standard: 120×7×20 mm; customizable).
Adjustable Platforms:
- LCD Platform:
  - X/Y-axis driven by servo motors + linear guides.
  - Z-axis adjustment: ±3 mm via servo motor.
  - Vacuum fixation (1 mm holes, 1.5 mm grooves).
- COF Platform:
  - Manual X/Y/Q/Z-axis adjustment (±5 mm for X/Y/Q; ±2 mm for Z).
  - Hard-anodized aluminum material.
Imaging System:
- 2× 300K-pixel CCD cameras with coaxial LED lighting.
- Field of View: 3.2×2.4 mm.
- Lens Spacing: 5–90 mm (adjustable).

Performance Metrics

Alignment Accuracy: ±55 μm (X/Y-axis; excludes human/material errors).
- Minimum Pitch Support: ≥80 μm.
Platform Repeatability: ≤0.01 mm.
Model Changeover Time: ≤60 minutes (new product); ≤30 minutes (existing product).

Operational Environment

Power Supply: Single-phase AC 220V, 50/60 Hz, 3500W.
Air Supply: 0.5–0.7 MPa, 480 L/min (φ8 mm tubing).
Vacuum: Self-generated; ≥-60 kPa.
Conditions: Cleanroom (22–27°C, 40–70% humidity).

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

Target Applications

Ideal for manufacturers of ultra-large LCD/OLED panels, including:

Television displays (85–120 inches).
Digital signage and industrial monitors.
Automotive infotainment systems.

SEO Keywords

OLB bonder,COF bonder,COF bonding machine, OL-OLB120-T, single-side OLB bonder, 120-inch display equipment, semi-automatic heat press, COF bonding machine, thermocompression bonding system, large-format display assembler, Olian Automaic, FOG bonding solution, high-precision alignment bonder, flat panel display equipment, manual thermocompression bonder, display module assembly, glass-to-film bonding, industrial display machinery, China automation equipment, reliable OLB bonder, cleanroom-compatible bonder, high-yield display manufacturing, display production line, OLB bonding machine, precision display assembler.

OL-FD065D Up-Down Alignment Constant-Temperature FOG FOB COF Bonder

High-Precision Manual FOG Bonding for 65-Inch Displays

Engineered by Olian Automaic

The OL-FD065D Up-Down Alignment Constant-Temperature FOG Bonder is designed and manufactured by Olian Automaic.
It is a manual flat-panel display (FPD) bonding system, engineered for pre-bonding flexible printed circuits (FPC/COF) and film-on-glass (FOG) applications.
The equipment supports display sizes ranging from 10 inches (200×110 mm) to 65 inches (1450×810 mm), with material thicknesses between 0.1 mm and 1 mm.

Core Functionality

Features manual up-down alignment, allowing operators to precisely position the glass/film and FPC/PCB using Mark points.
After alignment, the system automatically performs the constant-temperature thermocompression bonding process.
Designed as a single-station solution, ideal for small-to-medium volume production and R&D environments.

Key Specifications

Platform Size: Compatible with displays up to 65 inches.
Display Compatibility:
- Maximum: 65 inches (1450×810 mm).
- Minimum: 10 inches (200×110 mm).
- Thickness: 0.1–1 mm.
FPC/COF Dimensions: Length and width from 12 mm to 60 mm; thickness 0.1–1 mm.
Alignment Accuracy:
- X-axis: ±0.04 mm.
- Y-axis: ±0.05 mm.
Cycle Time: Approximately 8 seconds per unit (excluding manual alignment time).
Temperature Range: Room temperature to 400°C with constant-temperature heating.
Temperature Uniformity: ±5°C across the bonding surface.
Pressure Control: 25–400 N with ±5 N precision.

Technical Features

Dual Imaging System:
- Equipped with two 300K-pixel CCD cameras.
- Coaxial LED lighting ensures uniform illumination.
- Field of view: 1.9×1.4 mm for high-precision alignment.
Adjustable Platforms:
- Glass platform with ±2 mm Z-axis adjustment via micrometer.
- FPC platform supports manual X/Y/Q/Z-axis adjustment (±5 mm for X/Y/Q; ±2 mm for Z).
- Vacuum fixation using 1 mm holes and 1.5 mm grooves for secure substrate holding.
Tungsten Alloy Hot Press Head:
- Surface flatness: ≤5 μm (55 mm standard).
- Parallelism can be fine-tuned using adjustment screws.

Performance and Efficiency

Product Pass Rate: ≥98% (excluding human error and material defects).
System Failure Rate: ≤2% under normal operating conditions.
Model Changeover Time: Approximately 20 minutes for quick production switching.
Dual Access Levels:
- Operator mode: No password required for daily operations.
- Engineer mode: Password-protected for advanced parameter settings.

Operational Environment

Power Requirements: Single-phase AC 220V, 50/60 Hz, 1500W.
Air Supply: 0.4–0.7 MPa, 250 L/min using transparent 8 mm tubing.
Vacuum Supply: 36 L/min using yellow tubing.
Operating Conditions: Cleanroom environment with temperature 22–27°C and humidity 40–70%.

After-Sales Support

Warranty: One year (covers non-consumable parts; excludes wear items and damage caused by misuse).
On-Site Training: One-day program covering equipment operation, calibration, and basic troubleshooting.
Technical Service: 72-hour on-site response for issues arising during the warranty period.

Target Applications

Ideal for manufacturers involved in the assembly of LCD and OLED panels.
Commonly used for television displays, industrial monitors, digital signage, and automotive infotainment systems.
Suitable for both prototyping and medium-batch production lines.

SEO Keywords

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OL-FP85T Dual-Station Manual Pulse Bonder

High-Precision FOG and Flip-Chip Bonding Solution for 85-Inch Displays

Engineered by Olian Automaic

The OL-FP85T Dual-Station Manual Pulse Bonder is developed by Olian Automaic.
It is designed for flexible printed circuits (FPC), chip-on-film (COF), and film-on-glass (FOG) applications.
Supports display sizes from 10 inches (200×110 mm) to 85 inches (1890×1060 mm).
Compatible with material thicknesses between 0.1 mm and 1 mm.

Dual Independent Workstations for Enhanced Productivity

Left station dedicated to outer lead bonding (OLB).
Right station dedicated to film-on-board (FOB).
Each station operates independently to improve workflow efficiency.
Operators manually position glass/film and align FPCs/PCBs using Mark points.
System automatically executes thermocompression bonding after alignment.

Advanced Imaging for Precision Alignment

Equipped with dual imaging systems.
OLB station features coaxial LED lighting.
PCB station uses spot LED lighting.
Both stations use 300K-pixel CCD cameras.
Field of view: 1.9×1.4 mm for accurate alignment.

Superior Temperature and Pressure Control

Temperature range: room temperature to 450°C.
Pulse heating technology ensures consistent thermal performance.
Surface temperature uniformity: ±8°C.
Pressure control range: 25 N to 400 N.
Pressure accuracy: ±5 N for reliable and repeatable bonds.

High Accuracy and Yield Performance

Positional accuracy: ±0.050 mm (X-axis), ±0.055 mm (Y-axis).
Product pass rate: ≥98% (excluding human or material factors).
Failure rate: ≤2% under normal operating conditions.

Adjustable Platforms and Durable Design

Glass platform with ±2 mm Z-axis adjustment via micrometer.
Aluminum platform with ±2 mm lifting stage adjustment.
Vacuum fixation using 1 mm holes and 1.5 mm grooves.
Titanium alloy hot press head ensures durability.
Surface flatness: ≤3 μm.
Parallelism adjustable via precision screws.

Flexible Production and Secure Access

Model changeover time: ～20 minutes.
Dual access levels: operator mode (no password) and engineer mode (password-protected).
Ensures secure parameter management and reduces operational errors.

Optimized for Cleanroom Environments

Designed for cleanroom use.
Operating temperature: 22–27°C.
Humidity range: 40–70%.
Power supply: single-phase AC 220V, 50/60 Hz, 1500W.
Air supply: 0.4–0.7 MPa, 250 L/min (transparent 8 mm tubing).
Vacuum: 36 L/min (yellow tubing).
Standardized tubing for easy maintenance and integration.

Comprehensive After-Sales Support

One-year warranty (excludes wear parts and human-induced damage).
On-site training provided.
72-hour on-site response for warranty-period issues.
Minimizes production downtime and ensures continuous operation.

Target Applications

Ideal for large LCD and OLED panel assembly.
Suitable for television displays, industrial control screens, digital signage, and automotive infotainment systems.
Manual operation with automated bonding precision.
Fits well in prototyping and medium-volume production environments.

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OL-FPD85 Single-Station FOG FOB COF Pulse Bonder

OL-FPD85 Single-Station FOG FOB COF Pulse Bonder Precision Manual FOG Bonding for 85-Inch Displays.

The OL-FPD85 Single-Station Dual-Sided Alignment Pulse Bonder, manufactured by Shenzhen Olian Automatic Equipment Co., Ltd., is a manual flat-panel display (FPD) bonding solution engineered for pre-bonding flexible printed circuits (FPC/COF) or film-on-board (FOB) applications. Designed for 85-inch platforms, this equipment supports display sizes from 10 inches (200×110 mm) to 85 inches (1890×1060 mm) with thicknesses of 0.1–1 mm.

OL-FPD85 Single-Station FOG FOB COF Pulse Bonder Key Specifications

Platform Size: 85-inch compatible
Display Compatibility:
- Max: 85″ (1890×1060 mm)
- Min: 10″ (200×110 mm)
- Thickness: 0.1–1 mm
FPC/COF Dimensions: 12–60 mm (L×W), thickness 0.1–1 mm
Accuracy: ±0.040 mm (X-axis), ±0.045 mm (Y-axis)
Cycle Time: ≤25 seconds per unit (excluding manual alignment)
Temperature Range: Room temperature to 450°C (pulse heating)
Pressure Control: 30–400 N (±5 N precision)

Core Features

Manual Dual-Sided Alignment:
Operators place glass/film on the platform, position FPC/PCB manually, and align using Mark points. The system automates the thermocompression bonding process.
Dual Imaging System:
- OLB Unit (Lower Lens): 2× 300K-pixel CCD cameras with coaxial LED lighting (FOV: 1.9×1.4 mm).
- PCB Unit (Upper Lens): 2× 300K-pixel CCD cameras with spot LED lighting (FOV: 1.9×1.4 mm).
Adjustable Platforms:
- Glass platform with ±2 mm Z-axis adjustment (micrometer).
- Aluminum platform with ±2 mm lifting stage adjustment.
- Vacuum fixation (1 mm holes, 1.5 mm grooves).
Titanium Alloy Hot Press Head:
- Surface flatness: ≤3 μm (55 mm standard).
- Parallelism adjusted via screws.

Technical Advantages

High Yield: ≥98% product pass rate (excluding human/material factors).
Low Downtime: ≤2% failure rate (non-human factors).
Quick Changeover: ～20 minutes for new model setup.
Dual Access Levels: Operator (no password) and engineer (password-protected parameters).

Operational Environment

Power: Single-phase AC 220V, 50/60 Hz, 1500W.
Air Supply: 0.4–0.7 MPa, 250 L/min (transparent 8 mm tubing).
Vacuum: 36 L/min (yellow tubing).
Conditions: Cleanroom (22–27°C, 40–70% humidity).

After-Sales Support

Warranty: 1 year (excludes wear parts and human-induced damage).
Training: 1-day on-site program covering operation, calibration, and troubleshooting.
Service: 72-hour on-site response for warranty-period issues.

This bonder is ideal for manufacturers requiring precision alignment for large-format displays. Its manual flexibility and automated pressing ensure high-quality bonds for FPC/COF applications.

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OL-CBQ17 – 17-Inch Semi-Automatic IC Removal Machine

Precision Thermal Decomposition System for Safe and Efficient COG/ IC Recovery

The OL-CBQ17 by Olian Automatic Equipment Co., Ltd. is a semi-automatic IC removal machine designed for the safe, controlled detachment of COG (Chip-on-Glass) integrated circuits from LCD panels up to 17 inches. It uses localized heating and vacuum-assisted lift-off to recover defective or obsolete ICs—minimizing damage to the underlying glass substrate and enabling cost-effective rework or recycling.

This system is ideal for display module repair centers, R&D labs, and pilot production lines where yield recovery and component reuse are priorities.

Controlled Thermal Removal Process

The operator places the LCD panel on the worktable and secures it using a Φ24 mm vacuum button. They then position the custom hot press head directly over the target IC. Using a live monitor feed (with optional magnification), they align the head precisely.

After confirming alignment, the operator presses both dual-hand start buttons—a key safety feature that prevents accidental activation. The press head then descends and heats the IC area to a preset temperature (up to 400°C). Once the ACF (Anisotropic Conductive Film) softens, a gentle upward vacuum pulse or mechanical lift detaches the chip cleanly.

The entire cycle takes less than 10 seconds per IC, ensuring high throughput without thermal stress on surrounding components.

Optical Alignment and Vision Support

The machine supports 1x or 2x optical magnification via interchangeable lenses:

1x lens: Field of view = 6.4 mm × 4.8 mm
2x lens: Field of view = 3.2 mm × 2.4 mm

This allows operators to clearly view fine-pitch alignment marks during setup—critical for narrow-gap COG ICs commonly used in modern displays.

ESD-Safe and Operator-Friendly Design

The OL-CBQ17 is built with full ESD protection:

All contact surfaces use anti-static materials
Panel surface static voltage remains < ±100 V during operation
Static dissipates from 1000 V to 100 V within 4 seconds
ESD wrist strap sockets are provided at all handling points
Machine grounding impedance is ≤ 5 Ω

These features protect sensitive display components from electrostatic discharge damage.

Safety and Control Features

The machine includes multiple safety layers:

EMO (Emergency Stop): Immediately cuts power to all motion units. Servo energy is disabled, allowing manual movement of axes if needed.
Machine Interlock: Triggers a buzzer alarm and on-screen warning if errors occur.
Hazard Labels: Clearly mark high-risk zones (e.g., hot surfaces, pinch points).
Three-Color Signal Tower: Shows real-time status—green (ready), yellow (running), red (fault).

Control is managed via a PLC system and a color touchscreen interface, enabling easy parameter setup and monitoring.

User Access Levels and Security

The system supports two user levels:

Operator Level: No password required. Can run cycles and switch product types.
Engineer Level: Password-protected (non-modifiable). Allows full parameter editing and calibration.

This ensures process consistency while preventing unauthorized changes.

Support, Training, and Warranty

Olian provides one Chinese-language operation manual. On-site training lasts one day and covers:

Machine installation and calibration
Operation, parameter setup, and alignment
Common fault diagnosis and resolution
Replacement of wear parts

Training duration can be adjusted by mutual agreement.

The machine carries a 12-month warranty under normal use. Consumable parts (e.g., heating elements, press heads) are excluded. Damage from misuse or force majeure is not covered. During the warranty period, if remote support fails, an engineer will arrive on-site within 72 hours. Lifetime technical support is available beyond the warranty term.

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