Fully Automatic Display Manufacturing Line

Fully Automatic Display Manufacturing Line

A fully automatic display manufacturing line from Shenzhen Olian Automatic Equipment Co., Ltd. is not a black-box secret—Fully Automatic Display Manufacturing Line, From glass loading,EC cleaning,ACF attaching,IC pre bonding ,ic main bonding,FPC Loading ,FPC bonding, AOI inspecting,Glue dispensing,Backlight assembling.it is a data-driven, AI-controlled, and environmentally conscious value chain that turns micron-thin films into the foldable, curved, and transparent screens that define modern life. By mastering sub-micron alignment, single-degree thermal control, and real-time force feedback, today’s Olian fabs deliver 99.9 % yield and full Industry 4.0 traceability—future-proofing your process.

1. Why “Fully Automatic + Olian” Matters

• Throughput: 1,000 UPH (7-inch OLED)
• Yield: 99.9 % after 3-month ramp; AI vision and servo force feedback push mis-alignment to < 0.007 mm
• Flexibility: One Olian line bonds 1-inch wearable OLED and 100-inch TV source driver in < 15 min change-over
• Labour: 0.5 operator per 10,000 m² (lights-out bonding zone)
• Blockchain Audit: Every bond curve uploaded to Olian Cloud with SHA-256 hash for Apple/Samsung traceability

2. Physics: The Olian Four-Stage Dance

1. Atmospheric Plasma Cleaning (Olian EC Unit): Raises surface energy to > 60 dynes for ACF wetting
2. ACF Lamination (Olian ACF Unit): Robot cuts 1–3 mm ACF strip; heated roller tacks at 80 °C, 0.2 MPa
3. AI Vision Alignment (Olian Vision Unit): Dual 12 MP CMOS + telecentric lens + AI edge detection = ±0.007 mm @ 3σ in < 200 ms
4. Controlled Bond (Olian COG/COF/FOG Unit):
   • COG/COF/IC: 160–220 °C, 0.8–1.5 MPa, ~2 s
   • FOG/FOB/FOF/TFOG/TFOF: 140–200 °C, 0.6–1.2 MPa, ~2 s
5. Cool Under Load (Olian Cool Unit): Water-cooled block drops to < 60 °C while pressure holds; particles solidify, ACF cures
6. In-Situ Kelvin Test (Olian Test Unit): Four-wire probes measure contact resistance; > 30 mΩ triggers automatic rework

Cycle time: < 3 s (bond only), 6–8 s (full loop)

3. Step-by-Step Olian Fully Automatic Workflow (Multi-Mode)

1. Robot Loading (Olian Robot): 6-axis arm feeds glass, flex, or plastic reel; barcode scanner confirms product ID
2. Atmospheric Plasma Cleaning (Olian EC): Raises surface energy to > 60 dynes for ACF wetting
3. ACF Lamination (Olian ACF): Precision cutter feeds 1–3 mm strip; heated roller tacks at 80 °C, 0.2 MPa
4. AI Vision Alignment (Olian Vision): Deep-learning algorithm calculates offset in X, Y, θ, and scale within ±0.007 mm @ 3σ in < 200 ms
5. Controlled Bond (Olian COG/COF/FOG):
   • COG/COF/IC: 160–220 °C, 0.8–1.5 MPa, ~2 s
   • FOG/FOB/FOF/TFOG/TFOF: 140–200 °C, 0.6–1.2 MPa, ~2 s
6. Cool Under Load (Olian Cool): Water-cooled block drops to < 60 °C while pressure holds; particles solidify, ACF cures
7. In-Situ Kelvin Test (Olian Test): Four-wire probes measure contact resistance; > 30 mΩ triggers automatic rework
8. Robot Unload (Olian Robot): Soft-tip picker places bonded assembly onto output conveyor; next cycle starts

4. Core Hardware That Determines Performance (Olian Line)

Granite Base: 0.05 µm linear encoder, 20 kHz servo loop, passive vibration isolation
Hot-Bar Head: Titanium or molybdenum alloy, diamond-lapped to 0.3 µm flatness, DLC-coated for anti-stick, 300,000-cycle life
Heat System: PID-controlled cartridge or pulse transformer, embedded K-type thermocouple, stability ±0.5 °C, overshoot < 1 °C
Force Actuator: Servo motor, 24-bit encoder, 0.1 N resolution, 2 ms response; active gravity cancellation for 25 µm PET
Vision System: 12 MP global-shutter CMOS, telecentric lens, coaxial + side LED, AI edge detection repeatable to 0.2 µm
Reel Feed Unit: Servo-driven with dancer-arm tension control, anti-static vacuum, splice sensor for uninterrupted production

5. Software & Industry 4.0 Integration (Olian Line)

• Recipe Vault: 500 encrypted programs per QR code; cloud backup with blockchain hash
• AI Predictor: Forecasts heater life 200 cycles ahead; schedules maintenance before scrap
• Remote VPN: OEM engineers debug without on-site travel; downtime cut 30 %
• Cloud Dashboard: Real-time Cpk, resistance drift, and yield predictions; MES uploads every bond curve

6. Technical Specifications Buyers Compare (Olian Line)

• Panel Size: 10.1–21 in (standard), 55 in+ (custom)
• Bar Size: 50 × 1.4 × 10 mm (standard) up to 500 × 5 × 20 mm (TV source)
• Force Range: 10–3,900 N, resolution 0.1 N
• Temperature Window: Room to 600 °C, stability ±0.5 °C, overshoot < 1 °C
• Cycle Time: < 3 s (bond only), 6–8 s (full loop)
• Pitch Capability: Down to 12 µm for 8-K source drivers
• Power: Single-phase 220 V ±10 %, peak 4 kW
• Cleanroom: ISO 6 recommended; laminar-flow hood integrated

7. Market Trends (No Year Stated)

• Copper-Core ACF: Cu-Ag spheres cut gold cost 50 % while keeping < 20 mΩ contact
• Cold-Laser Assist: Femtosecond laser pre-cleans ITO at 25 °C, enabling 120 °C PET bonds
• AI Yield Predictor: Neural networks forecast particle-trap probability, pushing yield to 99.9 %
• Servo-Hydraulic Hybrid: 80 kg force for 100-inch TV bar while maintaining 1 µm accuracy
• Roll-to-Roll Fully Automatic: Reel-fed driver and touch tails bonded at 3,000 UPH

8. Applications Across All Olian Fully Automatic Bond Types

• Consumer Electronics: Smartphone OLED (COG + TFOG), foldable hinge (FOF), tablet battery tail (FOB)
• TV & Signage: 32″-100″ 4-K/8-K LCD, OLED, mini-LED—COF source + OLB gate + TFOG touch
• Medical: Surgical monitors, portable ultrasound, wearable ECG patches—biocompatible polyimide, ISO 13485 traceability
• Industrial & Aerospace: Avionics displays, factory HMI panels, rugged handhelds—shock, altitude, fungus per MIL-STD-810

9. Daily Maintenance for 99 % Uptime (Olian Line)

1. Clean Hot-Bar with IPA every 200 cycles to prevent ACF build-up
2. Verify thermocouple vs dry-block calibrator weekly; drift > 0.3 °C triggers replacement
3. Calibrate cameras with 30 µm dot grid; auto-correction keeps 0.2 µm repeatability
4. Grease cross-roller guides with PFPE oil monthly; avoid silicone that out-gasses
5. Store ACF rolls sealed at −10 °C, 30 % RH; 4 h thaw under laminar flow prevents moisture bubbles

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11. Conclusion

A fully automatic displays manufacturing line from Shenzhen Olian Automatic Equipment Co., Ltd. is no longer a black-box secret—it is a data-driven, AI-controlled, and environmentally conscious value chain that turns micron-thin films into the foldable, curved, and transparent screens that define modern life. By mastering sub-micron alignment, single-degree thermal control, and real-time force feedback, today’s Olian fabs deliver 99.9 % yield and full Industry 4.0 traceability—future-proofing your process。