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OL-FPD005 – 7-Inch Single-Station Manual Pulse Pre-Bonding Machine for COF

OL-FPD005 – 7-Inch Single-Station Manual Pulse Pre-Bonding Machine for COF


OL-FPD005 – 7-Inch Single-Station Manual Pulse Pre-Bonding Machine for COF

The OL-FPD005 by Olian Automatic is a single-station manual pulse pre-bonding machine. It is designed for COF (Chip-on-Flex) alignment and thermal pre-compression on panels up to 7 inches. The system supports both rigid glass and flexible displays.

This machine requires operators to perform all loading, alignment, and bonding steps manually. It provides precise thermal and pressure control during pre-bonding but does not include vision alignment or automatic motion.

Operation Workflow

The operator places the panel on the worktable. They press a vacuum button to secure it.
Next, they position the COF on the COF stage and align it roughly with the panel terminals. Vacuum holds the COF in place.
The operator then uses the display screen to fine-tune alignment visually.
After confirming alignment, they press the pre-bond button once—the left press head descends without heating to check contact.
Pressing the same button again lifts the head.
If alignment is acceptable, the operator presses two start buttons simultaneously with both hands. The head then lowers automatically, applies heat, and performs pulse pre-bonding.
When the set time ends, the system blows air to cool the bond area. The head retracts. The cycle is complete.
Finally, the operator removes the bonded panel manually.

All steps are manual except the controlled descent, heating, timing, cooling, and lift during the final bonding phase.

Key Specifications

The left press head heats from room temperature to 400°C using pulse heating. Surface temperature uniformity is within ±8°C.
Heating time is adjustable from 0.1 to 99.9 seconds.
Bonding force ranges from 20 N to 300 N.
The standard press head size is 50 mm long × 0.8 mm thick, but custom sizes are available.

Design & Usability

Only one operator is needed. All loading and unloading happen at the same position.
The machine includes a display screen for visual alignment reference.
It uses industrial-standard controls: Φ24 vacuum and start buttons, and a Φ22 emergency stop switch.
Core components include a 9.5 mm × 70 mm heating tube, a K-type thermocouple, and a custom hot press head.

Applications

Ideal for:

  • Low-volume COF pre-bonding
  • R&D prototyping
  • Display repair and rework
  • Flexible or rigid panel assembly where manual alignment is acceptable

Note: This machine does not apply ACF, does not bond ICs, and has no automated vision system. ACF must be pre-laminated before use.

Support & Service

Olian Automatic offers a one-year warranty on parts and labor (excluding wear items).
On-site service is provided within 72 hours if remote support fails during warranty.
One day of training covers installation, operation, parameter setup, troubleshooting, and consumable replacement.
Lifetime technical support is available.


Model: OL-FPD005
Type: Manual Pulse Pre-Bonding Machine
Function: COF Pre-Bonding Only
Panel Size: Up to 7 inches
Substrates: Glass or Flexible Panels
Operation: Fully manual alignment; semi-automated thermal bonding

SEO Keywords:
Manual COF pre-bonding machine, OL-FPD005, Olian Automatic pulse bonder, 7-inch COF alignment press, hand-operated thermal pre-bonder, COF bonding for flexible display, single-station COF machine, pulse heating bonding system, manual LCD COF pre-compression, hot bar pre-bond equipment.

OL-COF003 – 7-Inch Medium-Speed Semi-Automatic Pre-Bonding Machine for IC and COF

OL-COF003 – 7-Inch Medium-Speed Semi-Automatic Pre-Bonding Machine for IC and COF

OL-COF003 – 7-Inch Medium-Speed Semi-Automatic Pre-Bonding Machine for IC and COF

OL-COF003 – 7-Inch Medium-Speed Semi-Automatic Pre-Bonding Machine for IC and COF
OL-COF003 – 7-Inch Medium-Speed Semi-Automatic Pre-Bonding Machine for IC and COF

The OL-COF003 by Olian Automatic is a medium-speed semi-automatic pre-bonding machine. It bonds ICs or COFs onto ACF-pre-applied panels. The system supports both rigid glass and flexible displays up to 7 inches.

This machine is designed for high-precision alignment and thermal pre-compression. Operators load and unload panels manually. All other steps—IC/COF pickup, vision alignment, and pre-bonding—are automated.

Key Functions

The OL-COF003 handles two main workflows: IC pre-bonding and COF pre-bonding.

For IC bonding, the operator loads IC trays (2-inch, 3-inch, or 4-inch). The machine uses a servo motor, lead screw, and linear guide to move the IC stage. A vacuum nozzle picks up the IC. A dedicated jig corrects IC position from both sides. The head then moves down for CCD imaging of IC marks. After vision alignment with the panel mark, the machine performs pre-bonding automatically.

For COF bonding, the operator places COF on a PEEK adsorption platform. The COF stage is driven by a cylinder for left-right motion. Vacuum holds the COF in place. A quartz back-pressure unit ensures flatness during pickup. The bonding head adsorbs the COF, retracts the stage, and moves down for CCD imaging. The system then aligns the COF with the panel and completes pre-bonding.

Panel loading is manual. The operator places the panel on the stage and presses a vacuum button. The stage then moves automatically to the alignment position. After bonding, it returns to the loading position for easy removal.

Technical Performance

Temperature control ranges from room temperature to 150°C. Surface uniformity stays within ±5°C.
Bonding time is adjustable from 0.1 to 99.0 seconds.
Pressure is precisely controlled between 20 N and 120 N.

The machine uses industrial-grade components for reliability. It includes safety interlocks and user-friendly controls.

Physical & Utility Specs

The unit measures 650 mm wide, 660 mm deep, and 1340 mm tall. It weighs about 230 kg.
It runs on single-phase 220V AC at 1500W.
Compressed air must be 0.5–0.7 MPa with a flow rate of 450 L/min, using 8 mm tubing.

Applications

Ideal for small-batch production, pilot lines, and R&D.
Supports:

  • Rigid LCD panels with IC or COF
  • Flexible displays with IC or COF

Note: ACF must be pre-applied before use. This machine does not apply ACF.

Support & Training

Olian Automatic provides one year of warranty (excluding wear parts).
On-site service is available within 72 hours if phone support fails.
One day of training covers setup, operation, troubleshooting, and part replacement.
Lifetime technical support is included.


Model: OL-COF003
Type: Semi-Automatic Pre-Bonding Machine
Max Panel Size: 7 inches
Processes: IC Pre-Bonding, COF Pre-Bonding
Substrates: Rigid Glass, Flexible Displays
Operation: Manual panel load/unload; automatic alignment and bonding


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OL-CBS003 7-Inch Dual-Station Manual Pre-Bonding and Main Bonding Machine

OL-CBS003 7-Inch Dual-Station Manual Pre-Bonding and Main Bonding Machine

OL-CBS003 7-Inch Dual-Station Manual Pre-Bonding and Main Bonding Machine for COG Assembly.

OL-CBS003 7-Inch Dual-Station Manual Pre-Bonding and Main Bonding Machine
OL-CBS003 7-Inch Dual-Station Manual Pre-Bonding and Main Bonding Machine

The OL-CBS003 by Olian Automatic is a purpose-built manual thermal bonding system designed exclusively for Chip-on-Glass (COG) assembly of rigid LCD panels up to 7 inches.

This dual-station machine integrates two critical stages of the COG process—pre-bonding and main bonding—into a single, space-efficient platform, enabling reliable attachment of bare driver ICs to glass substrates that have already been pre-laminated with anisotropic conductive film (ACF).

The OL-CBS003 assumes ACF has been applied in a prior step using a separate laminating machine. It does not perform ACF application, electrode cleaning (EC), FPC handling, or FOG bonding.

Instead, it focuses solely on precision thermal compression to ensure high-yield IC-to-glass interconnection—making it ideal for repair centers, R&D labs, pilot lines, and low-volume display production.

Dual-Station Workflow for Optimal Efficiency

The machine features two independent workstations arranged side by side:

  • On the left station, operators manually place an ACF-pre-applied LCD panel and align a bare IC onto the terminal area using visual aids or optional microscopes.
  • Activating the cycle lowers the pre-bonding head—typically sized at 20 mm × 2.0 mm—to apply moderate heat and light pressure. temporarily securing the IC in position without full curing.
  • After pre-bonding, the operator moves the panel to the right station, where the main bonding head—standard size 40 mm × 4.0 mm—executes the final bonding cycle.
  • This stage uses higher temperature and pressure for a precisely controlled duration to fully cure the ACF, creating a permanent electrical and mechanical bond.

Both stations operate independently, allowing one operator to manage the entire sequence efficiently while minimizing cross-contamination and handling errors.

Key Features

  • Manual Alignment, Automated Bonding: Operators handle panel loading, IC placement, and visual alignment. while the machine controls all thermal and motion parameters—ensuring repeatability without sacrificing flexibility.
  • Customizable Bonding Heads: Standard head dimensions can be modified to match specific IC footprints and terminal layouts.
  • Precise Thermal Management: Equipped with multiple high-efficiency 220V cartridge heaters and K-type thermocouples for rapid warm-up, stable temperature profiles. and uniform heat distribution across the bonding area.
  • Industrial Safety & Ergonomics: Includes dual-hand start buttons to prevent accidental activation, an emergency stop switch. and a compact layout that supports smooth workflow in confined spaces.
  • Robust Construction: Built with a sturdy frame and industrial-grade components, the machine weighs approximately 430 kilograms  . and occupies a footprint of 920 mm wide by 900 mm deep, with a height of 1590 mm.
  • Power and Air Requirements: Operates on single-phase 220V AC at 2000 watts. and requires compressed air at 0.5 to 0.7 MPa with a flow rate of 450 liters per minute through 8 mm tubing.

Target Applications

The OL-CBS003 is widely used in environments where precision, simplicity, and cost-effectiveness are paramount:

  • Final assembly or rework of small-format displays for smartphones, smartwatches, automotive dashboards, and industrial instrumentation
  • Prototyping and failure analysis in academic and corporate R&D labs
  • Low-volume COG production where full automation is unnecessary
  • Display repair facilities requiring reliable IC replacement capability

Support and Service

Olian Automatic provides comprehensive support to ensure long-term productivity:

  • one-year warranty covers all mechanical and electrical components (excluding consumables and wear parts)
  • On-site technical service is available within 72 hours for unresolved issues during the warranty period
  • Customers receive one full day of hands-on training, covering installation, operation, parameter setup, troubleshooting, and routine maintenance
  • Lifetime remote assistance is offered via phone, email, or video call

Why Choose the OL-CBS003?

For teams working with rigid LCD modules that require dependable COG bonding, the OL-CBS003 delivers a focused, no-frills solution. By separating pre-bonding and main bonding into dedicated stations—and eliminating unnecessary functions like ACF feeding or cleaning—it offers unmatched clarity of purpose, ease of use, and process control.

Developed by Olian Automatic, a certified national high-tech enterprise specializing in display assembly equipment. the OL-CBS003 represents a smart investment for any operation prioritizing quality, reliability, and operational simplicity in COG manufacturing.


Model: OL-CBS003
Type: Manual Dual-Station Pre-Bonding and Main Bonding Machine
Max Panel Size: 7 inches (rigid glass only)
Core Process: COG bonding of bare ICs to ACF-pre-applied LCDs
Excluded Functions: ACF lamination, electrode cleaning. FPC/FOG bonding, flexible substrate support

SEO Keywords:
Manual COG bonding machine, dual-station IC bonder, OL-CBS003 Olian Automatic pre and main bonding press, 7-inch LCD IC attachment system. thermal compression bonding machine for COG,bonder for driver IC, manual IC alignment workstation, COG assembly equipment for rigid displays, small-panel IC bonding machine.

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine

OL-A003D 7-Inch Single-Edge Single-Stage ACF Laminating Machine – Compact, Manual Thermal Bonding System for Precision Display Assembly.

The OL-A003D by Olian Automation is a compact, semi-automatic ACF (Anisotropic Conductive Film) laminating machine designed for high-precision bonding of ACF onto LCD panels, flexible printed circuits (FPCs), or rigid PCBs. Optimized for small-format displays up to 7 inches, this manual ACF bonding machine features a 150 mm heated press head and supports both rigid glass substrates and flexible display modules, making it ideal for R&D labs, pilot lines, repair centers, and low-volume production environments.

Unlike complex automated systems, the OL-A003D simplifies the ACF bonding process: operators manually load and unload the panel, while the machine automatically executes the thermal compression cycle, ACF feeding, peeling, and cutting—ensuring consistent, repeatable results with minimal training.

Key Features & Workflow

  • Simple, Safe Operation:
    The operator places the panel on the vacuum-enabled worktable, activates suction via a vacuum button, then presses dual start buttons (a critical safety interlock). The table moves forward, the heated press head descends, bonds the ACF under controlled conditions, retracts, and triggers the peeling mechanism—all in one seamless cycle.
  • Precision Thermal Bonding:
    • Temperature range: Room temperature to 200°C, with surface uniformity within ±5°C
    • Pressure control: Adjustable from 25 N to 200 N
    • Bonding time: Programmable from 0.1 to 9.9 seconds
    • Press head size: Standard 150 mm × 5.0 mm (custom lengths available)
  • Integrated ACF Handling:
    After bonding, the system automatically advances the ACF reel by a preset length and performs a clean cut, preparing for the next cycle without manual intervention.
  • Single-Operator Efficiency:
    Both loading and unloading occur at the same station, reducing motion waste and improving ergonomics.

Technical Specifications

  • Machine Dimensions: 650 mm (W) × 660 mm (D) × 1340 mm (H)
  • Weight: Approximately 130 kg
  • Power Supply: Single-phase 220V AC, 1500W
  • Compressed Air0.5–0.7 MPa, consumption ~200 L/min (8 mm air tubing)
  • Control Components:
    • K-type thermocouple for accurate temperature feedback
    • 220V/220W cartridge heaters (Φ9.5 × 90 mm)
    • Industrial-grade push buttons and emergency stop switch (Φ22–24 mm)

Applications

The OL-A003D is widely used in:

  • Small LCD module assembly (smartphones, wearables, IoT devices)
  • FPC-to-glass bonding for touch sensors and flexible displays
  • COG/FOG process preparation
  • Display repair and rework operations
  • Academic and industrial prototyping

Reliability & Support

Built with robust mechanical design and standard industrial components, the OL-A003D ensures long-term stability. Olian Automation provides:

  • One-year warranty on parts and labor (excluding consumables)
  • On-site technical support within 72 hours for warranty issues unresolved by phone
  • One-day operator training covering installation, operation, parameter setup, troubleshooting, and consumable replacement
  • Lifetime technical support beyond warranty

Why Choose the OL-A003D?

For engineers seeking a cost-effective 7-inch ACF laminating machine, a compact manual ACF bonder, or a single-stage thermal bonding system for rigid and flexible displays, the OL-A003D delivers exceptional value. Its blend of simplicity, safety, and precision makes it a trusted choice across global electronics manufacturing and development sectors.


Model: OL-A003D
Type: Manual Single-Edge ACF Laminating Machine
Max Panel Size: 7 inches
Press Head Length: 150 mm (standard)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Users: Display assemblers, electronics OEMs, R&D labs, repair technicians

SEO Keywords Integrated:
ACF laminating machine, manual ACF bonding machine, 7-inch ACF bonder, single-edge ACF applicator, Olian OL-A003D, thermal compression ACF machine, LCD ACF bonding equipment, FPC to glass laminator, small display ACF贴附机, benchtop ACF bonding system, single-stage ACF laminator, anisotropic conductive film bonder, rigid and flexible display bonding, COG pre-bonding machine, compact ACF applicator.

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine

Semi-Automatic 12-Inch ACF Laminating Machine OL-A003

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine – Precision Thermal Bonding for LCD, FPC, and Display Module Assembly。

OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine
OL-A003 Semi-Automatic 12-Inch ACF Laminating Machine

The OL-A003 semi-automatic ACF laminating machine by Olian Automation is a compact, high-accuracy bonding system engineered for reliable application of anisotropic conductive film (ACF) onto LCD panels, flexible printed circuits (FPCs), and printed circuit boards (PCBs). Designed for R&D labs, pilot production lines, and small-to-medium batch manufacturing, this manual ACF bonding machine supports panel sizes from 1 inch up to 12 inches, making it ideal for applications in consumer electronics, automotive displays, medical devices, and industrial HMIs.

Unlike fully automated systems that require complex integration, the OL-A003 desktop ACF bonder strikes the perfect balance between operator control and process automation. Users manually load and unload the panel, while the machine automatically handles ACF feeding, thermal compression bonding, carrier film peeling, and precision cutting—ensuring consistent results with minimal training.

Key Features & Capabilities

  • High Bonding Accuracy: Achieves ±0.2 mm alignment precision in both X and Y axes.
  • with ACF feed and cut accuracy of ±0.1 mm—critical for fine-pitch COG and FOG processes.
  • Intuitive Touchscreen Interface: Operators can easily set and monitor key parameters. including bonding temperaturepress timeACF length, and peel speed via a user-friendly HMI.
  • Comprehensive Safety Design: Equipped with dual-hand start buttons to prevent accidental activation and an emergency stop switch for immediate shutdown. All motion sequences are interlocked to ensure safe operation.
  • Rapid Product Changeover: Universal fixtures made from anti-static, scratch-resistant materials allow quick adaptation to different panel types. Typical changeover time is just 20 minutes.
  • Smart Diagnostics & Alarms: In the event of errors—such as incomplete actuator movement, platform misalignment. or temperature deviation—the system triggers a visual and audible alarm and displays clear troubleshooting guidance on-screen.
  • ESD-Safe Operation: Includes a dedicated anti-static grounding terminal (separate from power ground) to protect electrostatic-sensitive components during handling.

Robust Industrial Construction

The OL-A003 is built with reliability in mind. It features:

  • Panasonic PLC for stable logic control
  • SMC, CKD, or Airtac pneumatic components (valves, cylinders, pressure regulators)
  • Taiwan-made motors for smooth motion control
  • IDEC push-button switches for durability and safety compliance
  • Full wire and tubing labeling per industrial standards for easy maintenance

Ideal Applications

This semi-auto ACF laminator is widely used in:

  • LCD module assembly (including TFT-LCD and OLED)
  • FPC-to-glass bonding for touch panels and sensors
  • COG (Chip-on-Glass) and FOG (Film-on-Glass) pre-bonding preparation
  • Display repair and rework centers
  • University labs and prototyping facilities

Why Choose the OL-A003?

For engineers and procurement teams searching for a cost-effective 12-inch ACF bonding machine, a benchtop ACF laminating system, or a manual ACF bonder with high positional accuracy, the OL-A003 delivers exceptional value. It eliminates the complexity and cost of full automation while maintaining the precision required for modern micro-electronics assembly.

Backed by Olian Automatic—a certified national high-tech enterprise specializing in LCM automation solutions—the OL-A003 combines proven engineering, robust component selection, and user-centric design into one dependable platform.


Model: OL-A003
Type: Semi-Automatic ACF Laminating Machine
Panel Size Range: 1″ to 12″
Bonding Accuracy: ±0.2 mm (X/Y)
Operation Mode: Manual loading/unloading, automatic bonding cycle
Target Industries: Display manufacturing, electronics assembly, R&D, repair

SEO Keywords Integrated:
ACF laminating machine, ACF bonding machine, manual ACF bonder, semi-automatic ACF laminator, 12-inch ACF bonding equipment, LCD ACF bonding machine, FPC to LCD laminator, anisotropic conductive film bonder, desktop ACF bonding system, benchtop ACF laminator, COG pre-bonding machine, FOG bonding equipment, Olian OL-A003, thermal compression ACF machine, small panel ACF applicator, high-precision ACF bonder, ESD-safe ACF laminator.

Green-Light Nanosecond Glass Laser Drilling Machine

Green-Light Nanosecond Glass Laser Drilling Machine

Green-Light Nanosecond Glass Laser Drilling Machine,

Process Application

  • Drilling, slotting, film removal and frosting of all hard-brittle sheets
  • Ordinary glass, optical glass, quartz, sapphire, strengthened glass, optical filters, mirrors
  • Shaped holes and inner cut-outs produced in a single pass

Green-Light Nanosecond Glass Laser Drilling Machine Main Parameters

  • Laser type: Green-light nanosecond
  • Model: OL-GND-6090
  • Platform size: 600 mm × 900 mm (customisable)
  • Max. thickness: 20 mm
  • Drilling speed: 0 – 5 000 mm/s
  • Edge chipping: < 0.1 mm

Processing Advantages

  • Table size tailored to product, small-footprint or large-panel versions available
  • Any outline drilled in one step, no template or mask
  • Smooth, flat hole walls, breakout below 0.1 mm
  • Instant product change-over through software; operator simply loads new file
  • Dry process: no consumables, coolant or abrasive, zero surface scratches
  • Low running cost, high yield, no waste liquids or sludge
Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine
Infrared Nanosecond Glass Laser Drilling Machine

Process Application

  • Drilling, slotting, de-coating and frosting of brittle sheet materials,
  • Shower-door holes and cut-outs,
  • Appliance glass ventilation slots,
  • Solar-panel via holes,
  • Switch-cover openings,
  • Mirror de-coating plus drilling,
  • Shallow pockets or frost zones for hinges or sensors,

Main Parameters

  • Laser type: Infrared nanosecond
  • Model: OL-IND-5070/OL-IND-120200
  • Platform sizes: 500 mm × 700 mm / 1200 mm × 2000 mm (customisable)
  • Max. glass thickness: 20 mm
  • Drilling speed: 0 – 5 000 mm s⁻¹
  • Edge chipping: < 0.5 mm

Processing Advantages

  • Large table accepts any industry part size
  • Single-pass drilling, no template needed
  • Smooth hole walls, minimal breakout
  • Dry process—no abrasive, coolant or consumables
  • Zero surface scratching
  • Instant product change-over via software
  • Low running cost, high yield
Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Process Application


Cuts all hard-brittle sheet materials: ordinary glass, optical glass, quartz, sapphire, reinforced glass, optical filters, mirrors, etc. The same system also produces internal cut-outs and holes to specified dimensions.

Main Specifications

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine
Infrared Picosecond Dual-Platform Glass Laser Cutting Machine


Laser type: Infrared picosecond
Model: OL-IPC70120-D/OL-IPC90140-D
Standard platform sizes: 700 mm × 1 200 mm and 900 mm × 1 400 mm (custom sizes on request)
Thickness range: 0.03 – 8 mm
Maximum cutting speed: 1 000 mm/s
Edge chipping: ≤ 10 µm

Processing Advantages

  • Dual-platform layout integrates cutting and cleaving in one compact footprint
  • High-speed shaping of irregular outlines shortens process transfer time
  • Cut edges are straight (no taper), micro-chipping is below 10 µm and edges are safe to touch
  • Instant change-over between different product sizes through simple software settings; operator training is minimal
  • Low running cost: no consumables, no waste liquids, slurry or sludge, no surface scratching, high yield

Single-Platform Laser Processing Equipment

Single-Platform Laser Processing Equipment

Process Application


Engineered for cutting and drilling every kind of brittle, hard sheet: common glass, optical glass, quartz, sapphire, strengthened glass, optical filters, ceramics, etc.

Single-Platform Laser Processing Equipment Main Specifications:

Cutting Configuration – Infrared Picosecond
Model series: OL-IPC4050-S,

Table size: 400 mm × 500 mm (custom sizes available).
Thickness range: 0.03 – 8 mm.
Cutting speed: 0 – 1 000 mm/s.
Edge chipping: ≤ 10 µm.

Drilling Configuration – Green Nanosecond.
Model series: OL-GND4050-S.
Table size: 400 mm × 500 mm (custom sizes available).
Thickness range: 0.03 – 2 mm.
Drilling speed: 0 – 5 000 mm/s.
Edge chipping: ≤ 100 µm.

Processing Advantages
The machine merges modular architecture with high-density integration, re-engineers the conventional optical path and support structure, and enables on-the-fly switching between cutting and drilling on the same platform. An adaptive process controller guarantees micron-level precision across multiple materials.

Single-Platform Green Picosecond Laser Glass Cutting Machine

Single-Platform Green Picosecond Laser Glass Cutting Machine

Single-Platform Green Picosecond Laser Glass Cutting Machine
Model: OL-GP4050S

R&D Background:


Consumer demand for pristine mobile screens, camera cover glass and other brittle components forces suppliers to achieve higher cutting strength, minimal chipping, excellent edge verticality, high throughput and low cost. Traditional CNC machining consumes cutting fluids, delivers limited accuracy, suffers rapid tool wear and demands large floorspace and labour. The OL-GP4050S was therefore developed to give optical workshops a cleaner, faster and more economical alternative.

Equipment Overview:


Product name: OL-GP4050S single-platform green picosecond laser glass cutting machine.
The system performs dry, dust-free laser ablation of flat glass at several times the speed of conventional methods. A high-precision XY linear motor stage and granite base secure micron-level accuracy and long-term stability.
Effective processing area: 300 mm × 300 mm.
Single-pass cutting depth for K9 glass: up to 3 mm.

Power supply: AC 220 V ± 5 %, single-phase with earth, total load < 4 kW.
Ambient temperature: 24 – 26 °C.
Relative humidity: 10 – 70 %, non-condensing, clean room recommended.
Overall dimensions: length 1 400 mm, width 1 050 mm, height 1 950 mm (without beacon).
Approximate weight: 1 000 kg.
Floor loading: at least 500 kg m⁻².

Applications :

include optical glass, coated glass, soda-lime glass, sapphire and quartz. High-temperature cleaving is not advised for heat-sensitive coatings.

Technical Specifications:


Processing principle: a 532 nm green picosecond beam creates equally spaced filamentary holes inside the material. A linear motor moves the workpiece so the filaments form a controlled micro-crack line, enabling clean separation. Pulse width < 10 ps confines energy to a tiny volume, so the process is virtually athermal and produces no melt or large HAZ.

Laser source: 50 W green picosecond laser, 50 kHz, 1 mJ pulse energy, water-cooled.
Cutting head: 3 mm depth-of-focus Bessel type for long filament and small spot.
Motion platform: X-Y-Z stages. X and Y driven by linear motors on granite; travel 300 mm × 300 mm; maximum speed 1 000 mm s⁻¹ with 1 g acceleration; positioning accuracy ≤ ±2 µm, repeatability ≤ ±1 µm. Z axis servo-driven, 50 mm travel, focus step resolution 10 µm.

Vision system: 5 MP MindVision CCD, point plus ring illuminator, automatic Mark capture, alignment accuracy ≤ ±3 µm.

Control software: proprietary Windows-based package reads DXF and DWG files; integrates high-precision motion card with PSO (position-synchronized output) for on-the-fly laser triggering. Industrial PC with Taiwan-imported motherboard, LCD monitor, wireless keyboard and mouse.

Hardware: Grade 00 granite base, vacuum chuck for workpiece fixation. Low-voltage elements by Schneider, switch-mode power supplies by Mean Well.

Operation & Maintenance:


Use the machine only on transparent brittle materials. Do not process metals or temperature-sensitive coated products. Install the unit in a clean, well-ventilated room free of corrosive or acidic vapours.

Daily: remove dust and processing debris.
Weekly: inspect and clean protective lenses.
Monthly: replace chilled-water coolant (distilled or de-ionised water only).
Quarterly: replace coolant filter cartridge.

Sample Results:


Photographs in the original file show typical cuts on strengthened glass, sapphire wafers and quartz substrates: edges are smooth, chips < 5 µm, no micro-cracks or discoloration.