High-Precision Semi-Automatic Mounting for Medium-to-Large Displays
Engineered by Olian Automaic
Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
Designed for semi-automatic high-precision mounting of flexible circuits (FPC/COF) onto hard boards or flexible films.
Supports display sizes from 7 inches (160×88 mm) to 32 inches (710×400 mm) with material thicknesses of 0.1–1 mm.
Core Functionality
Semi-Automatic Operation: Operators place soft boards (FPC) on the lower platform and hard boards/soft films on the flip platform. The system automates alignment and pressing.
Single-Sided Mounting: Optimized for pre-mounting applications in medium-to-large display manufacturing.
Dual-Platform Design: Flip platform (620×920 mm) and lower platform (620×920 mm) for efficient workflow.
Key Specifications
Platform Size:
Flip platform: 620×920 mm.
Lower platform: 620×920 mm.
Display Compatibility:
Max: 32″ (710×400 mm).
Min: 7″ (160×88 mm).
Thickness: 0.1–1 mm.
FPC/COF Dimensions:
Length/Width: 12–60 mm.
Thickness: 0.1–1 mm.
Step gap between small glass and IC/COF: ≥0.4 mm.
Roller Specifications:
Diameter: φ50 mm.
Length: 648 mm.
Hardness: Standard 60 Shore (customizable).
Production Capacity:
Cycle time: <40 seconds per unit (excluding loading/unloading and cleaning).
Mounting speed: ≥100 mm/s.
Technical Features
Precision Mounting System:
Roller Drive: Servo motor + ball screw + linear guide.
Pressure Control: 0.2–0.4 MPa (adjustable).
Alignment Accuracy: X/Y-axis ≤±0.1 mm (excluding human/material errors).
Adjustable Platforms:
Flip Platform:
Servo-driven Q-axis rotation.
Vacuum fixation (1 mm holes, 1.5 mm grooves).
Lower Platform:
Servo-driven X/Y-axis movement (left/right) + UVW alignment.
Material: Hard-anodized aluminum.
Control System:
PLC: Panasonic.
HMI: Weintek.
Servo Motor: Panasonic.
Performance Metrics
Yield Rate: ≥98% (excluding human error and material defects).
Failure Rate: ≤2% under normal conditions.
Changeover Time:
New models: ≤30 minutes.
Existing models: ≤10 minutes.
Operational Environment
Cleanroom Requirements: Class 100 (ISO 5).
Temperature: 22–27°C.
Humidity: 40–70%.
Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
Air Supply: 0.4–0.7 MPa, 150 L/min (φ8 mm transparent tubing).
Vacuum System:
Self-generated vacuum.
Consumption: 66 L/min (yellow tubing).
Safety and Compliance
Emergency Stop: EMO button halts all motion.
Warning Labels: Placed at high-temperature and pinch points.
