OL-WB215A Automatic 4CCD Mesh Plate Laminating Machine
High-Precision Lamination for 21.5-Inch Displays
Engineered by Olian Automaic
- Developed by Olian Automaic, a Shenzhen-based leader in automation equipment.
- Designed for precision laminating of glass/film (G+F) and film-to-glass products, including touch panels and display modules.
- Supports screen sizes from 7 inches (160×88 mm) to 21.5 inches (443×350 mm) with material thicknesses of 0.1–0.3 mm.
Core Functionality
- Mesh Box Lamination: Uses a mesh box structure with roller-based lamination for soft-to-hard material bonding.
- 4CCD Vision Alignment: Four cameras capture edge markers on glass and film for sub-millimeter alignment accuracy.
- Manual Loading/Automatic Process: Operators load materials; the system automates alignment, flipping, and roller lamination.
Key Specifications
- Platform Size:
- Flip plate: 480×360 mm.
- Mesh box: 645×465 mm.
- Display Compatibility:
- Max: 21.5″ (443×350 mm).
- Min: 7″ (160×88 mm).
- Thickness: 0.1–0.3 mm.
- Roller Specifications:
- Diameter: θ34 mm.
- Width: 380 mm.
- Hardness: 45 Shore (customizable).
- Production Capacity:
- Cycle time: ～21 seconds per unit.
- Output: >50 mm/s (equipment motion only).
Technical Features
- 4CCD Vision System:
- 4× 1.3-megapixel cameras with coaxial and ring lighting.
- Field of view: 10.0×7.4 mm.
- Alignment accuracy: ±0.1 mm (excluding material defects).
- Adjustable Platforms:
- Flip Plate:
- Pneumatic flip mechanism with gear-rack drive.
- Platform flatness: ±0.01 mm/100 mm.
- Mesh Box:
- Vacuum fixation (1 mm holes, 1.5 mm grooves).
- Step motor + ball screw + linear guide drives (X/Y/Q axes).
- Lamination System:
- Servo-driven roller with precision pressure control (0.1–0.6 MPa).
- Roller speed: Adjustable up to 50 mm/s.
Performance Metrics
- Yield Rate: ≥99% (excluding human error and material defects).
- Failure Rate: ≤2% under normal conditions.
- Changeover Time:
- New models: ≤60 minutes.
- Existing models: ≤30 minutes.
Operational Environment
- Cleanroom Requirements: Class 100 (ISO 5).
- Temperature: 23°C ±5°C.
- Humidity: 60% ±15%.
- Power Supply: Single-phase AC 220V, 50/60 Hz, 2000W.
- Air Supply: 0.5–0.7 MPa, 250 L/min (φ8 mm yellow tubing).
- Vacuum System:
- Flip plate: Vacuum generator.
- Mesh box: Blower.
- Consumption: 200 L/min.
Safety and Compliance
- ESD Protection:
- Static elimination at material contact points.
- Grounding impedance: ≤5 Ω.
- Surface static: <±100 V.
- Safety Features:
- Interlock design with buzzer and alarm alerts.
- EMO (Emergency Stop) halts all motion.
- Warning labels at high-temperature and pinch points.
After-Sales Support
- Warranty: 1 year (excludes wear parts and human-induced damage).
- Training: 1-day on-site program covering operation, calibration, and troubleshooting.
- Service: 72-hour on-site response for warranty-period issues.
Target Applications
Ideal for manufacturers of:
- Smartphone and tablet displays (G+F lamination).
- Touchscreen panels and optical film modules.
- Industrial control screens and automotive displays.
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