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OL-FOG156 15.6-Inch FOG Bonding Machines

OL-FOG156 Series – 15.6-Inch Single-Side Multi-Zone FOG Bonding Machines

OL-FOG156 15.6-Inch FOG Bonding Machines

OL-FOG156 Series – 15.6-Inch Single-Side Multi-Zone FOG Bonding Machines

OL-FOG156 Series – 15.6-Inch Single-Side Multi-Zone FOG Bonding Machines

Flexible Thermal Compression Systems for High-Density COF Bonding on LCD Panels

The OL-FOG156 Series by Olian Automatic Equipment Co., Ltd. comprises two variants of semi-automatic single-station FOG (Film-on-Glass) bonding machines, engineered for multi-segment thermal compression of COF (Chip-on-Film) circuits onto one edge of large-format rigid LCD panels up to 15.6 inches.

Both models support sequential pre-bonding and main bonding in a single workflow, with operator-assisted visual alignment via monitor. The key difference lies in the press head length, enabling optimization for either long continuous COF arrays (OL-FOG156L) or shorter, discrete COF segments (OL-FOG156S).

⚠️ Note: These machines assume that ACF has already been applied. They perform thermal compression only, not ACF lamination or automated vision alignment.


🔧 Shared Core Specifications (Both Models)

FeatureSpecification
Panel SizeMax: 350 mm × 250 mm (~15.6″)
Min: 150 mm × 80 mm (~7″)
Thickness: 0.2–2.2 mm
Temperature RangeRT to 400°C (both pre-press & main press)
Press Head Uniformity≤ ±8°C across surface
Bonding Time0.1 – 99.9 seconds (programmable)
Pre-Press Force25 – 400 N
Main Press ForceOL-FOG156L55 – 1000 N
OL-FOG156S25 – 400 N
Max FPCs per Edge≤10 pcs (OL-FOG156L)
≤ Number of main press heads (OL-FOG156S)
OperationManual loading → Vacuum fixation → Visual alignment → Dual-hand start → Auto sequential bonding
ControlManual buttons + indicator lights (no PLC/touchscreen)
SafetyEmergency stop, dual-hand start, three-color status lamp

🆚 Key Differences: Long vs. Short Press Head

ParameterOL-FOG156L (Long Head)OL-FOG156S (Short Head)
Pre-Press Head Length55 mm × 1 mm (standard)55 mm × 1 mm (standard)
Main Press Head Length200 mm × 2 mm (standard)220 mm × 1 mm (standard)
Typical Use CaseBonding long, continuous COF ribbons (e.g., single wide driver IC or multi-chip array spanning >150 mm)Bonding multiple short, discrete COFs (e.g., 2–10 separate flex circuits along one edge)
Force CapabilityHigher main press force (up to 1000 N) for robust bonding of wide areasModerate force (up to 400 N), sufficient for standard COF segments
CustomizationBoth heads customizable per customer layout

💡 Design Insight: Despite the name “short,” the OL-FOG156S actually has a slightly longer nominal main head (220 mm vs. 200 mm), but it is thinner (1 mm vs. 2 mm) and optimized for modular, segmented pressure application—not continuous wide-area bonding.


🖥️ Process Workflow (Identical for Both Models)

  1. Operator places LCD panel on vacuum worktable.
  2. Presses vacuum button to secure panel flatness.
  3. Places COF(s) on FPC stage and performs rough alignment.
  4. Uses monitor display for fine visual alignment.
  5. Presses dual start buttons → machine performs pre-press at first segment.
  6. Platform automatically indexes to next position; repeat until all pre-press zones complete.
  7. Machine moves to main press station; main head descends for final bonding.
  8. After cycle completion, operator removes finished panel and repeats.

This semi-automated multi-zone approach ensures consistent bonding quality across complex edge layouts without full automation cost.


📏 Machine Physical Data (Estimated)

  • Dimensions: ~1420 mm (W) × 1210 mm (D) × 1912 mm (H)
  • Weight: ~780 kg
  • Work Height: 890 ± 30 mm
  • Power: AC 220V, single-phase
  • Air: 0.4–0.7 MPa
  • Environment: Cleanroom recommended (ISO Class 8)

🛡️ Support & Warranty (Both Models)

  • Documentation: 1 Chinese operation manual
  • Training: 1-day on-site session (installation, operation, troubleshooting, wear-part replacement)
  • Warranty12 months on core systems (excludes consumables and misuse)
  • After-Sales: Lifetime technical support; on-site service within 72 hours during warranty if remote help fails

✅ Standard Components (Both)

  • Φ24 mm vacuum & start buttons
  • Φ22 mm emergency stop switch
  • Custom FPC jigs (OL-FOG156S specifies “FPC jig: custom-made”)
  • Φ9.5 × 45 mm cartridge heaters
  • Three-color status indicator lamp

🔖 Model Selection Guide

  • Choose OL-FOG156L if:
    • You bond wide or long COF ribbons (e.g., single 180-mm driver)
    • You require higher main press force (up to 1000 N)
  • Choose OL-FOG156S if:
    • You bond multiple short COFs (e.g., 4–8 separate flexes)
    • Your process uses modular press heads matched to COF count
    • Main press force ≤ 400 N is sufficient

🔎 SEO Keywords

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