The OL-LLD1000 is a cutting-edge fully automatic LCD loader designed to efficiently load LCD panels of various sizes using a TRAY disk transmission method. This advanced machine is compatible with other equipment for automated production lines, making it a valuable addition to modern manufacturing environments where precision and speed are paramount.
Equipment Information
Equipment Name: Fully Automatic LCD Loader
Model: OL-LLD1000
Function: Loads LCD panels automatically via TRAY disk transmission, compatible with other devices for integrated use.
Working Principle
The OL-LLD1000 operates through a well-coordinated process. It starts with manual placement of loaded TRAY disks (containing LCD panels) onto the loading position. The full TRAY disk is then lifted by the Z-axis to the pick-up position. The product robotic arm picks up the LCD panels and places them onto the downstream discharge position. Simultaneously, the tray robotic arm transfers empty trays to the empty TRAY disk warehouse, ensuring a continuous and efficient workflow.
Product Specifications
LCD Specifications
Size Range: Minimum 45×72mm, Maximum 95×160mm.
Tray Disk Specifications
Dimensions: Maximum 400×460mm, Minimum 250×220mm.
Machine Performance
Production Cycle
Cycle Time: ≤4 seconds per piece, ensuring high throughput and efficiency.
Color: Off-white with chrome or oxidation treatment on some components (customizable to client requirements).
Environmental and Power Requirements
Operating Environment: Requires a clean, dust-free room.
Power Supply: Single-phase AC 220V±10%, 50 Hz, with a 2-meter power cord for connection to factory power.
Power Consumption: Maximum 2000W.
Air and Vacuum Supply
Air Supply: Clean compressed air with a minimum pressure of 0.5-0.7MPa, consumption approximately 100L/min.
Vacuum Supply: Minimum vacuum degree of -70Kpa, flow approximately 100L/min.
Safety Features
Emergency Stop: Equipped with anti-misoperation covers.
Interlocked Design: Ensures machine safety during operation.
Audible and Visual Alarms: Alerts for errors or operator attention via the touchscreen.
Safety Labels: Warnings for electrical shock, mechanical injury, etc., in hazard areas.
Equipment Unit Specifications
Full/Empty Tray Handling
Elevation Mechanism: Stepper motor + precision ball screw.
Tray Stacking: Up to 600mm in height on the elevation platform.
Positioning: Mechanical positioning for accuracy.
LCD XYZ Transport Robotic Arm and Tray X Robotic Arm
Drive: XY axes by servo motor, Z axis by cylinder.
Precision: ±0.05mm movement accuracy.
Vacuum System: Adjustable vacuum nozzles with digital vacuum gauge for real-time monitoring.
Control Unit
Control Method: PLC control for reliability.
Touchscreen: User-friendly Chinese interface with manual and automatic modes, displaying work parameters.
Manual Control Buttons: Includes emergency stop, main power, and control buttons.
Access Control: Machine pauses when doors are opened during operation.
Indicator Lights: Tri-color lights for machine status indication.
Documentation and After-sales Service
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo and Stepper Motors: Rite (China).
Modules: SKD (China).
Guideways: Hiwin (China).
Pneumatic Components: Airtac (China).
PLC: Panasonic (Japan).
Touchscreen: Proface (Japan).
Power Supply: Mean Well (China).
Circuit Breakers and Contactors: Shihlin (China).
Drag Chains: Igus (Germany).
Emergency Stop and Switch Buttons: Schneider (China).
FFU (Stainless Steel): Yunfeng (China).
In summary, the OL-LLD1000 Fully Automatic LCD Loader is a state-of-the-art solution for LCD panel loading in modern manufacturing. Its precision, speed, and user-friendly design make it an invaluable asset for electronics manufacturers looking to optimize their production processes and enhance product quality.
