The OL-FLD1000B is a state-of-the-art fully automatic FPC (Flexible Printed Circuit) loader designed to efficiently load FPCs of various sizes using a TRAY disk transmission method. This advanced machine can be integrated with FOG (Film on Glass) equipment for automated production lines, making it a valuable addition to modern manufacturing environments where precision and speed are critical.
Equipment Information
Equipment Name: Fully Automatic FPC Loader
Model: OL-FLD1000B
Function: Loads FPCs automatically via TRAY disk transmission, compatible with FOG devices for integrated use.
Working Principle
The OL-FLD1000B operates through a well-coordinated process. It starts with manual placement of loaded TRAY disks (containing FPCs) onto the loading position. The Tray loading handling Z-axis lifts a TRAY disk to the intermediate platform. After a full-view photo is taken, the FPC handling XYZθ-axis robotic arm picks up the FPC from the Tray and moves it to the discharge position. The Tray intermediate platform then moves to the unloading position, where the Tray unloading handling Z-axis removes the empty Tray and places it in the empty Tray unloading position, ensuring a continuous and efficient workflow.
Product Specifications
FPC Specifications
Size Range: Minimum 15×10mm, Maximum 100×175mm.
Tray Disk Specifications
Dimensions: Maximum 400×460mm, Minimum 250×220mm.
Machine Performance
Production Cycle
Cycle Time: ≤4.5 seconds per piece, ensuring high throughput and efficiency.
Handling Precision
Precision: ±0.03mm, with movement accuracy of ±0.05mm for the FPC handling robotic arm.
General Machine Specifications
Dimensions and Weight
Machine Length: 1100mm.
Machine Width: 1100mm (with a 240mm extension for the robotic arm).
Color: Off-white with chrome or oxidation treatment on some components (customizable to client requirements).
Environmental and Power Requirements
Operating Environment: Requires a clean, dust-free room.
Power Supply: Single-phase AC 220V±10%, 50 Hz, with a 2-meter power cord for connection to factory power.
Power Consumption: Maximum 2000W.
Air and Vacuum Supply
Air Supply: Clean compressed air with a minimum pressure of 0.5-0.7MPa, consumption approximately 100L/min.
Vacuum Supply: Minimum vacuum degree of -70Kpa, flow approximately 100L/min.
Safety Features
Emergency Stop: Equipped with anti-misoperation covers.
Interlocked Design: Ensures machine safety during operation.
Audible and Visual Alarms: Alerts for errors or operator attention via the touchscreen.
Safety Labels: Warnings for electrical shock, mechanical injury, etc., in hazard areas.
Equipment Unit Specifications
Full/Empty Tray Handling
Elevation Mechanism: Servo motor + precision ball screw.
Tray Stacking: Up to 500mm in height on the elevation platform.
Positioning: Mechanical positioning for accuracy.
Tray X-axis Intermediate Transfer
Positioning: Mechanical positioning for Tray disks.
Drive: Servo motor with ball screw transmission, using precision linear guides.
Precision: ±0.02mm movement accuracy.
Tray Disk Handling Structure
Drive: Cylinder-driven.
Vacuum System: Adjustable vacuum nozzles with digital vacuum gauge for real-time monitoring.
FPC XYZθ Handling Robotic Arm
Drive: XYZ axes by servo motor, θ-axis by stepper motor.
Precision: ±0.05mm movement accuracy.
Vacuum System: Adjustable vacuum nozzles with digital vacuum gauge for real-time monitoring.
Control Unit
Control Method: PLC control for reliability.
Touchscreen: User-friendly Chinese interface with manual and automatic modes, displaying work parameters.
Manual Control Buttons: Includes emergency stop, main power, and control buttons.
Access Control: Machine pauses when doors are opened during operation.
Indicator Lights: Tri-color lights for machine status indication.
Training and After-sales Service
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo and Stepper Motors: Manufactured in China.
Guideways: Hiwin (China).
Modules: SKD (China).
Pneumatic Components: Airtac (China).
PLC: Panasonic (Japan).
Touchscreen: Proface (Japan).
Power Supply: Mean Well (China).
Circuit Breakers and Contactors: Schneider (China).
Drag Chains: Igus (Germany).
Emergency Stop and Switch Buttons: Schneider (China).
FFU (Stainless Steel): Yunfeng (China).
In summary, the OL-FLD1000B Fully Automatic FPC Loader is a cutting-edge solution for FPC loading in modern manufacturing. Its precision, speed, and user-friendly design make it an invaluable asset for electronics manufacturers looking to optimize their production processes and enhance product quality.
