The OL-FB2100A is a cutting-edge fully automatic T-FOG (Tape Film on Glass) bonder designed to meet the precise requirements of modern electronics manufacturing. This advanced machine specializes in automatic ACF (Anisotropic Conductive Film) application, alignment, and thermal bonding for LCD products ranging from 1″ to 7″ in size, with single-sided, single FPC (Flexible Printed Circuit) components. Its innovative design and high-precision features make it an essential tool for manufacturers seeking efficiency, accuracy, and reliability in their production lines.
OL-FB2100A Fully Automatic T-FOG Bonder
Equipment Information
Equipment Name: Fully Automatic T-FOG Bonder
Model: OL-FB2100A
Application: Suitable for LCD products with sizes from 1″ to 7″, designed for automatic ACF application, alignment, and thermal bonding of single-sided, single FPC.
Compatibility: Can be integrated with other machines in a production line for seamless operation.
Working Principle
The OL-FB2100A operates through a series of coordinated mechanical and automated processes. The workflow begins with the loading of the product onto the conveyor belt or platform, either manually or via an automated upstream machine. Mechanical arm 0# picks up the LCD + COF, corrects its position using the CCD (Charge-Coupled Device) system, and places it on the ACF platform. The ACF platform advances, and the bonding head descends to apply the ACF. After the ACF application, the platform retracts for position detection to ensure proper ACF adhesion.
Next, mechanical arm 1# transfers the LCD + COF to the pre-bonding stage while the FPC is simultaneously loaded and pre-aligned on the carrier stage. The bonding head then picks up the FPC and performs the pre-bonding process. Mechanical arm 2# moves the product to one of the four main bonding platforms for final bonding. Finally, mechanical arm 3# transfers the bonded product to the downstream conveyor or production line.
Product Specifications
LCD Specifications
Size Range: Minimum 20mm x 20mm, Maximum 230mm x 120mm, Thickness 0.15mm to 1.1mm.
Alignment Marks: Pitch ≥ 5mm between any two points on the glass, Mark size 2mm to 100mm.
FPC Specifications
Size Range: Minimum 20mm x 10mm, Maximum 150mm x 122mm, Thickness 0.1mm to 0.5mm.
Terminal Pitch: ≥ 50µm.
Alignment Marks: Pitch 5mm to 70mm.
Note: FPC width is related to the bonding head length and can be customized according to customer requirements.
ACF Specifications
Types: Roll-based, 2-layer or 3-layer.
Application Length: 5mm to 80mm.
Application Width: Available in 0.8mm, 1.0mm, 1.5mm, 2.0mm, and 2.5mm widths, adjustable according to requirements.
Reel Specifications: Inner diameter options of 18mm and 25mm, Maximum reel diameter 200mm.
Width Adjustment: Manual width adjustment with limit wheel.
Sensor detection for tape end monitoring.
Image Processing Unit
LCD Correction:
System: Bos视 image processing system.
CCD Camera: 1.
Coaxial Light Barrel: 1.
Magnification: 1x.
Field of View: 4.8mm × 3.6mm.
Light Source: Coaxial light LED.
Z-axis Adjustable Travel: 10mm.
ACF Inspection:
System: Bos视 detection system.
CCD: 1.
Coaxial Light Barrel: 1.
Magnification: 0.5x.
Field of View: 9.6mm × 7.2mm.
Light Source: Coaxial light LED.
Pre-bonding Alignment:
System: Bos视 image processing system.
CCD Cameras: 2 & 4.
Coaxial Light Barrels: 2 & 4.
Magnification: 2x.
Field of View: 2.4mm × 1.8mm.
Light Source: Coaxial light LED.
Alignment Method: Mark coincidence & four-phase correlation alignment.
Main Bonding Alignment:
System: Bos视 image processing system.
CCD Camera: 1.
Coaxial Light Barrel: 1.
Magnification: 1x.
Field of View: 4.8mm × 3.6mm.
Light Source: Coaxial light LED.
Z-axis Adjustable Travel: 10mm.
Control Unit
Control Method: PLC control.
Touchscreen:
Interface: Chinese, touch-enabled.
Modes: Manual and automatic.
Functions: Parameter display, data storage for 100 varieties.
Manual Control Buttons:
Emergency Stop Buttons: 3.
Main Power Switch: 1.
Lighting Power Switch: 1.
Access Control: Machine pauses when doors are opened during operation.
Operation Indicator Lights: Tri-color lights.
Documentation and After-sales Service
Documentation: Machine operation manual included.
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo Motors: Fuji (except for robot arm Z-axis) / Rite (robot arm Z-axis) (Japan/China).
Ball Screws: Hiwin/THK (China/Japan).
DDR: NSK (Japan).
Guideways: Hiwin/THK (China/Japan).
Pneumatic Components: SMC/Airtac (Japan/China).
PLC: Keyence (Japan).
Touchscreen: Proface (Japan).
Sensors: Panasonic/Huan (Japan/China).
Power Supply: Mean Well (Taiwan).
Circuit Breakers and Contactors: Schneider/Shihlin (Taiwan).
Drag Chains: Igus (Germany).
In summary, the OL-FB2100A Fully Automatic T-FOG Bonder represents a significant advancement in the field of LCD manufacturing equipment. Its precise engineering, user-friendly design, and comprehensive support make it an ideal choice for manufacturers seeking to enhance productivity and product quality in the competitive electronics market.
