• +86 18025364779
  • 2307972393@qq.com

Monthly Archive 10 月 2025

ic bonder

COG COP COF COB CHIP Bonding Machine IC Bonder

COG COP COF COB CHIP Bonding Machine IC Bonder

Introduction to Chip Bonding Machines

Chip bonding machines are essential in the electronics manufacturing industry, particularly for attaching integrated circuits (ICs) to various substrates. These machines ensure a seamless and robust connection between the ICs and the substrates, playing a crucial role in the production of devices like smartphones, tablets, and automotive displays. The different types of chip bonding machines, including COG (Chip On Glass), COP (Chip On Plastic), COF (Chip On Film), and COB (Chip On Board), are designed to meet specific requirements and applications.

Classification of Chip Bonding Machines

  1. COG (Chip On Glass) Bonding Machine
    • Description: COG bonding machines are used to bond ICs directly onto glass substrates, commonly found in LCD and OLED displays. This process involves using Anisotropic Conductive Film (ACF) to create a connection between the IC and the glass substrate.
    • Features:
      • High bonding accuracy (XY: ±10µm) for all panel sizes.
      • Enhanced alignment accuracy using the same camera view to recognize marks on the FPC and the LCD panel.
      • Improved stability through a rigid frame and new control methods for bonding load and speed.
    • Applications: Widely used in the production of small to medium-sized display panels, such as those found in smartphones and tablets.
  2. COP (Chip On Plastic) Bonding Machine
    • Description: COP bonding machines are used to bond ICs onto plastic substrates. This process is similar to COG but uses plastic instead of glass, offering flexibility and durability.
    • Features:
      • High precision and reliability in bonding flexible-to-flexible connections.
      • Suitable for a wide range of FPC sizes and configurations.
    • Applications: Used in wearable technology, foldable devices, and other applications where flexibility and compact design are crucial.
  3. COF (Chip On Film) Bonding Machine
    • Description: COF bonding machines are used to bond ICs onto flexible printed circuits (FPCs). This process involves using ACF to create a connection between the IC and the FPC, allowing for flexible and compact designs.
    • Features:
      • High precision and reliability in bonding flexible-to-flexible connections.
      • Suitable for a wide range of FPC sizes and configurations.
    • Applications: Commonly used in the production of large-sized display panels, such as those found in TVs and monitors.
  4. COB (Chip On Board) Bonding Machine
    • Description: COB bonding machines are used to bond ICs directly onto printed circuit boards (PCBs). This process involves using a combination of adhesives and wire bonding to create a robust connection.
    • Features:
      • High bonding accuracy and precision.
      • Support for various bonding materials, including ACF and solder paste.
      • Suitable for a wide range of panel sizes and applications.
    • Applications: Used in the production of a variety of electronic devices, from consumer electronics to industrial and medical equipment.

Key Features and Specifications

  • High Precision: Offers high bonding accuracy, typically within ±0.015mm, ensuring reliable connections.
  • Increased Productivity: Automation reduces the time required for each bonding process, allowing for higher production rates.
  • Reduced Labor Costs: By minimizing manual operations, the machine reduces labor costs and the risk of human error.
  • Enhanced Reliability: The consistent bonding process ensures that each product meets high-quality standards, reducing the likelihood of defects.
  • Real-Time Monitoring: Advanced sensors detect bonding quality in real time, allowing for immediate error detection and minimizing waste and rework.
  • High-Speed Automation: Designed for high-speed production, increasing throughput while maintaining accuracy.

Applications of Chip Bonding Machines

Chip bonding machines are indispensable across diverse industries:

  • Consumer Electronics: Commonly used in the manufacturing of smartphones, tablets, and other devices that require flexible and durable displays.
  • Automotive Displays: Used in the production of vehicle displays, where flexibility and durability are critical.
  • Medical Devices: High-precision bonding for diagnostic equipment screens.
  • Industrial Equipment: Applied in control panels and ruggedized display solutions.
  • Foldable and Wearable Tech: Facilitates bonding for next-gen foldable devices and flexible wearables.

Industry Trends and Future Developments

The electronics industry is continuously evolving, with manufacturers focusing on improving the precision and speed of bonding machines. Future trends include:

  • Integration of AI and Machine Learning: To further enhance the precision and efficiency of the bonding process.
  • Development of Larger and More Complex Substrates: As demand for larger and more advanced displays grows.
  • Focus on Sustainability: There is an increasing emphasis on developing energy-efficient and environmentally friendly bonding processes.

Conclusion

Chip bonding machines are critical components in modern electronics manufacturing, providing a reliable and efficient solution for bonding processes in the production of high-quality displays and electronic devices. They are used in a wide range of applications, from consumer electronics to industrial and medical devices, ensuring that products meet the highest standards of quality and performance. With the increasing demand for thinner, lighter, and more durable devices, chip bonding technology continues to play a crucial role in the electronics industry.

Smart Wear LCD OLED Bonding Production Whole Line Solution

Smart Wear LCD OLED Bonding Production Whole Line Solution

Smart Wear LCD OLED Bonding Production Whole Line Solution

In the rapidly evolving field of smart wear technology, the production of LCD and OLED display modules requires a comprehensive and integrated approach to ensure high efficiency, quality control, and adaptability to market demands. Our Smart Wear LCD OLED Bonding Production Whole Line Solution is designed to meet these challenges by providing a seamless and intelligent manufacturing process.

Key Components of the Solution

Glass Loading (玻璃上料)

Automated Glass Loading: The process begins with the automated loading of glass substrates into the production line. This step ensures that the substrates are handled with precision and care, reducing the risk of damage.

Plasma Cleaning (等离子清洗)

High-Purity Cleaning: The glass substrates are cleaned using a plasma cleaning process to remove any contaminants. This step is crucial for ensuring a high-quality bond and reducing defects.

COG (Chip on Glass) and COF (Chip on Film) Bonding

Driver IC Attachment: COG and COF processes are used to attach driver ICs directly to the glass substrate (COG) or to a flexible film (COF) which is then bonded to the glass. These processes ensure a stable and reliable connection, enhancing the performance of the display.

FOG (Film on Glass) and FOF (Film on Film) Bonding

FPC Bonding: FOG and FOF processes involve bonding flexible printed circuits (FPCs) to the glass substrate or to other FPCs. This step is essential for connecting the display module to the mainboard and other components.

Impedance Testing (阻抗测试)

Quality Assurance: Impedance testing is performed to ensure that the electrical connections are stable and reliable. This step is crucial for identifying and correcting any electrical issues before proceeding to the next stage of production.

RT (Room Temperature Curing)

Adhesive Curing: Room temperature curing is used to set the adhesives used in the bonding processes. This ensures that the components are securely attached without the need for high-temperature processes that could damage sensitive materials.

AOI (Automated Optical Inspection)

Quality Control: AOI systems use high-resolution cameras to inspect the display modules for defects. This process ensures that only high-quality products proceed to the next stage of production.

Dispensing (点胶)

Adhesive Application: Precision dispensing machines apply adhesives to the components to ensure a strong bond. This step is crucial for the durability and reliability of the display modules.

Drying (晾干)

Adhesive Drying: After dispensing, the adhesives are allowed to dry under controlled conditions. This ensures that the components are securely bonded and the display modules are ready for further assembly.

TFOG (Thermal Film on Glass)

Thermal Bonding: TFOG processes use heat to bond films to the glass substrate. This step is essential for creating a strong and durable bond, especially in high-stress applications.

Final Dispensing (点胶)

Sealing and Protection: Final dispensing of adhesives is used to seal and protect the display modules. This ensures that the modules are resistant to environmental factors such as dust and moisture.

Applications

Our Smart Wear LCD OLED Bonding Production Whole Line Solution is ideal for a wide range of smart wear devices, including:

  • Wristbands (手环)
  • Smartwatches (手表)
  • Smart Glasses (眼镜)
  • Medical Devices (医疗设备)
  • Smart Jewelry (智能首饰)

These devices require high touch sensitivity, durability, and clear displays, making our solution particularly beneficial for these applications.

Advantages of Our Solution

  • High Precision and Reliability: Our solution uses advanced manufacturing techniques and inspection systems to ensure that each component is accurately placed and bonded, reducing the risk of defects and improving the overall quality of the display modules.
  • Enhanced Durability: The use of protective coatings and encapsulation techniques ensures that the displays are more resistant to environmental factors, making them suitable for a variety of applications.
  • Improved User Experience: By integrating touch and gesture-sensing functionalities, our display modules provide enhanced interactivity, thereby fostering extraordinary user experiences and broader applicability.
  • Customizable and Scalable: Our solution is designed to be customizable and scalable, allowing manufacturers to adapt to different product requirements and market demands.

Conclusion

With our comprehensive Smart Wear LCD OLED Bonding Production Whole Line Solution, manufacturers can achieve high-quality, durable, and responsive displays in their smart wear devices. Our solution combines advanced manufacturing techniques, precision inspection systems, and customizable processes to meet the diverse needs of the smart wear market. By choosing our solution, you can ensure that your smart wear devices stand out in terms of performance and user experience.

Mobile Phones Tablets and Industrial Control Products Whole Line Solution for TFT Displays

Mobile Phones, Tablets, and Industrial Control Products Whole Line Solution for TFT Displays

Mobile Phones, Tablets, and Industrial Control Products Whole Line Solution for TFT Displays

In the highly competitive and rapidly evolving market of consumer electronics and industrial control systems, the production of TFT displays for mobile phones, tablets, and industrial control products requires a comprehensive and highly automated solution. Our Whole Line Solution for TFT displays is designed to meet the stringent demands of these sectors, ensuring high-quality, reliable, and efficient production processes.

Key Components of the Solution

  1. Fully Automatic Glass Loading (LCD产品全自动动上料)
    • Automated Glass Feeding: The process begins with the automated loading of glass substrates into the production line. This ensures precision and reduces the risk of damage, enhancing the overall quality of the display modules.
  2. ITO Terminal Cleaning (ITO端子清洗)
    • High-Purity Cleaning: The glass substrates are cleaned using advanced plasma cleaning techniques to remove any contaminants. This step is crucial for ensuring a high-quality bond and reducing defects.
  3. COG (Chip on Glass) and COF (Chip on Film) Bonding
    • Driver IC Attachment: COG and COF processes are used to attach driver ICs directly to the glass substrate (COG) or to a flexible film (COF) which is then bonded to the glass. These processes ensure a stable and reliable connection, enhancing the performance of the display.
  4. FOG (Film on Glass) and FOF (Film on Film) Bonding (FPC上料)
    • FPC Bonding: FOG and FOF processes involve bonding flexible printed circuits (FPCs) to the glass substrate or to other FPCs. This step is essential for connecting the display module to the mainboard and other components.
  5. Particle AOI (粒子AIO)
    • Quality Assurance: Particle AOI systems use high-resolution cameras to inspect the display modules for any particle contamination or defects. This process ensures that only high-quality products proceed to the next stage of production.
  6. Dispensing and Drying (点胶晾干)
    • Adhesive Application and Drying: Precision dispensing machines apply adhesives to the components to ensure a strong bond. After dispensing, the adhesives are allowed to dry under controlled conditions, ensuring that the components are securely bonded.
  7. TP Lamination (TP贴合)
    • Touch Panel Integration: The touch panel (TP) is laminated onto the display module, ensuring a seamless and responsive touch interface. This step is crucial for enhancing the user experience in devices such as mobile phones and tablets.
  8. Backlight Assembly (背光组装)
    • Backlight Integration: The backlight unit (BLU) is assembled and integrated with the display module. This includes the assembly of LED lights, light guides, and various optical films to ensure even illumination across the entire display area.

Whole Line Features

  1. Rationalized Mechanical Design (合理化机构设计)
    • Simple & Comprehensive Structure: The design is optimized for high automation, making it ideal for batch production of mobile phones and tablets. The high degree of automation can achieve unmanned production, reducing labor costs and increasing efficiency.
  2. High Compatibility (兼容性好)
    • Full Range Coverage: The solution covers a wide range of display sizes from 1.44″ to 10.1″, and can be customized to cover sizes from 0.5″ to 10.1″. This makes it suitable for both standard and special-sized wearable products.
  3. Good Expandability (扩展性好)
    • Customizable Options: The solution can handle both monochrome and color screens, and can be customized to support On-Cell technology and T-FOG processes. This ensures flexibility and adaptability to different production requirements.
  4. Modular Design (积木式设计)
    • Flexible Configuration: The solution allows for the configuration of different numbers of COG and FOG devices to support multi-chip and multi-FPC production processes. The entire machine uses CCD calibration to ensure bonding accuracy.

Applications

Our Whole Line Solution for TFT displays is ideal for a wide range of products, including:

  • Mobile Phones (Mobile phones)
  • Tablets (Tablets)
  • Industrial Control Products (Industrial control products)

These devices require high touch sensitivity, durability, and clear displays, making our solution particularly beneficial for these applications.

Conclusion

With our comprehensive Whole Line Solution for TFT displays, manufacturers can achieve high-quality, durable, and responsive displays in their products. Our solution combines advanced manufacturing techniques, precision inspection systems, and customizable processes to meet the diverse needs of the market. By choosing our solution, you can ensure that your products stand out in terms of performance and user experience.

Display Screen Production lines

Advanced Flexible Display Bonding Dispensing Production Solution

Advanced Flexible Display Bonding Dispensing Production Solution

In the rapidly evolving landscape of display technology, the production of advanced flexible OLED displays demands a highly sophisticated and versatile bonding and dispensing solution. Our Advanced Flexible Display Bonding Dispensing Production Solution is designed to meet these demands, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Integrated Bonding Technologies
    • Unified COG/FOG, COF/FOF, COP/FOP Processes: Our solution combines three key bonding technologies—COG/FOG, COF/FOF, and COP/FOP—into a single, unified process. This allows for the production of a wide range of display modules, from flexible to rigid OLEDs, without the need to switch machines. This integrated approach is ideal for future display modules where diverse bonding processes are required.
  2. Dual Handling and Bonding Mode
    • High-Speed Production: The equipment features a dual handling and dual bonding mode, achieving a tact time of 3.5 seconds. This high-speed production capability ensures maximum efficiency and throughput, making it suitable for large-scale manufacturing.
  3. Comprehensive Production Line Configuration
    • Fully Integrated Line: The solution includes a complete production line configuration, featuring:
      • Automated Loading Machines: Efficiently load substrates into the production line.
      • Cleaning Machines: Ensure high-purity cleaning of substrates to remove contaminants.
      • COF/COG/COP Bonding Machines: Attach driver ICs and flexible circuits with high precision.
      • COF Cutting and IC Loading Machines: Perform COF cutting and IC loading in a single step.
      • FOF/FOG/FOP Bonding Machines: Bond flexible printed circuits (FPCs) to the glass or flexible substrates.
      • FPC Automatic Loading Machines: Automate the loading of FPCs to ensure consistent and precise placement.
      • Flip Machines: Facilitate the flipping of substrates for multi-sided processing.
      • Particle AOI Inspection Machines: Detect and remove particle contaminants to ensure high-quality bonding.
      • Impedance Testers: Verify the electrical integrity of the bonded components.
      • T-FOG and T-FOF Bonding: Perform thermal bonding for enhanced durability and reliability.
    • Seamless Integration: The entire line is designed to be seamless and efficient, with reserved material inlets for manual loading if needed, ensuring flexibility and adaptability.
  4. Precision and Quality Control
    • High Precision Standards: The solution meets stringent precision standards, ensuring high-quality and reliable display modules. Key precision metrics include:
      • Droplet Angle Precision: For rigid screens, ≤20°.
      • Cleaning Effect: Minimum distance from CF edge: ≥0.2mm.
      • ACF Attachment: X: ±0.1mm, Y: ±0.1mm.
      • COG Bonding Precision: X: ±0.004mm, Y: ±0.004mm.
      • COF Bonding Precision: X: ±0.004mm, Y: ±0.005mm.
      • COP Bonding Precision: X: ±0.005mm, Y: ±0.005mm.
      • COF Cutting Precision: ±0.05mm.
      • FOG Bonding Precision: X: ±0.012mm, Y: ±0.012mm.
      • FOF Bonding Precision: X: ±0.015mm, Y: ±0.015mm.
      • FOP Bonding Precision: X: ±0.015mm, Y: ±0.015mm.
  5. Product Size Range
    • Versatile Size Coverage: The solution supports a wide range of product sizes from 1″ to 8″, making it suitable for various applications, including smart wearables and flexible screen smartphones.
  6. High Uptime and Reliability
    • High produce uptime: The solution ensures a high uptime of ≥98%, minimizing downtime and maximizing production efficiency.

Optional Features

  • COFUSC and Velvet Cleaning: Enhanced cleaning options for OnCell cleaning and T-FOG bonding on both sides.
  • Plasma Brand Specification: The solution allows for the specification of preferred plasma brands, ensuring compatibility and performance.

Conclusion

Our Advanced Flexible Display Bonding Dispensing Production Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple bonding technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution

Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution

Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution

In the dynamic landscape of display technology, the production of mid-size displays for vehicles and notebooks requires a comprehensive and highly automated solution. Our Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution is designed to meet the demands of both automotive and notebook display modules, offering a versatile and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Rationalized Mechanical Design
    • Simple & Comprehensive Structure: The design is optimized for high automation, making it ideal for batch production of notebooks and automotive displays. The high degree of automation can achieve unmanned production, reducing labor costs and increasing efficiency.
  2. Comprehensive Production Line Configuration
    • Fully Integrated Line: The solution includes a complete production line configuration, featuring:
      • Glass Loading: Automated loading of glass substrates into the production line.
      • EC (Plasma Cleaning): High-purity cleaning of substrates using plasma technology to remove contaminants.
      • COG (Chip on Glass) and COF (Chip on Film) Bonding: Attach driver ICs and flexible circuits with high precision.
      • FOG (Film on Glass) and FOF (Film on Film) Bonding: Bond flexible printed circuits (FPCs) to the glass or flexible substrates.
      • AOI (Automated Optical Inspection): High-resolution cameras inspect the display modules for defects.
      • FOB (Film on Board) Binding: Bonding of films to the board for enhanced connectivity.
      • Dispensing : Precision application of adhesives for bonding processes.
    • Seamless Integration: The entire line is designed to be seamless and efficient, ensuring smooth material flow and high throughput.
  3. Advanced Loading and Inspection
    • Panoramic CCD on Loading Machines: The loading machines can be configured with panoramic CCD cameras to meet the production needs of irregular-shaped products, ensuring high precision and adaptability.
  4. High-Speed and High-Precision Handling
    • Arm Robot Platform: The devices use an arm robot platform for material transfer, ensuring fast speed and high precision. This platform is designed to handle a wide range of product sizes, from 7″ to 17″, making it suitable for various applications, including smart wearables, flexible screen smartphones, and automotive displays.
  5. Quick Changeover Capability
    • One-Click Machine Changeover: The entire line is equipped with a one-click changeover function, allowing for quick and easy switching between different product types. This feature minimizes downtime and maximizes production flexibility, making it ideal for manufacturers looking to produce a diverse range of display modules.

Applications

Our Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution is ideal for a wide range of smart display products, including:

  • Vehicle Displays: Including center console displays and dashboard displays.
  • Notebook Displays: High-resolution displays for laptops and notebooks.
  • Pad Displays: Displays for tablets and other portable devices.
  • Black and White Screens: Monochrome displays for specific applications.

Conclusion

Our Mid Size 7-17 Inch Vehicle Display and Notebook Whole Line Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

Process Flow

  1. Glass Loading (Loading)
    • Automated Glass Feeding: The process begins with the automated loading of glass substrates into the production line. This ensures precision and reduces the risk of damage, enhancing the overall quality of the display modules.
  2. Plasma Cleaning (EC)
    • High-Purity Cleaning: The glass substrates are cleaned using advanced plasma cleaning techniques to remove any contaminants. This step is crucial for ensuring a high-quality bond and reducing defects.
  3. COG/COF Bonding
    • Driver IC Attachment: COG and COF processes are used to attach driver ICs directly to the glass substrate (COG) or to a flexible film (COF) which is then bonded to the glass. These processes ensure a stable and reliable connection, enhancing the performance of the display.
  4. FOG/FOF Bonding
    • FPC Bonding: FOG and FOF processes involve bonding flexible printed circuits (FPCs) to the glass substrate or to other FPCs. This step is essential for connecting the display module to the mainboard and other components.
  5. AOI Inspection
    • Quality Assurance: AOI systems use high-resolution cameras to inspect the display modules for any particle contamination or defects. This process ensures that only high-quality products proceed to the next stage of production.
  6. FOB Binding
    • Film on Board: The FOB process involves bonding films to the board to ensure enhanced connectivity and reliability.
  7. Dispensing
    • Adhesive Application: Precision dispensing machines apply adhesives to the components to ensure a strong bond. After dispensing, the adhesives are allowed to dry under controlled conditions, ensuring that the components are securely bonded.

By integrating these advanced processes and technologies, our solution ensures high-quality, reliable, and efficient production of mid-size displays for a variety of applications.

Smart Wear LCD OLED Bonding Production Whole Line Solution

Electronic Paper Production Whole Line Solution

Electronic Paper Production Whole Line Solution

In the evolving market of display technology, the production of electronic paper (e-paper) for applications such as electronic labels and e-books requires a specialized and automated production line. Our Electronic Paper Production Whole Line Solution is designed to meet the demands of producing small to medium-sized e-paper displays, ranging from 0.96″ to 10.1″. This solution offers a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Fully Automated Production Line
    • Integrated Processes: The solution includes a complete production line configuration, featuring:
      • FPL Lamination: Automated lamination of front plane laminate (FPL) to the display.
      • Terminal Cleaning (EC): High-purity cleaning of terminals using plasma technology to remove contaminants.
      • COG (Chip on Glass) Bonding: Attachment of driver ICs directly to the glass substrate with high precision.
      • FOG (Film on Glass) Bonding: Bonding of flexible printed circuits (FPCs) to the glass substrate.
      • FPC Automatic Loading: Automated loading of FPCs to ensure consistent and precise placement.
      • Particle AOI Inspection: Automated optical inspection to detect and remove particle contaminants.
      • PS Lamination: Lamination of protective sheets (PS) to the display.
      • EC and RTV Dispensing: Precision application of edge seal (EC) and room temperature vulcanizing (RTV) adhesives.
    • Seamless Integration: The entire line is designed to be seamless and efficient, ensuring smooth material flow and high throughput.
  2. Advanced Loading and Inspection
    • Panoramic CCD on Loading Machines: The loading machines can be configured with panoramic CCD cameras to meet the production needs of irregular-shaped products, ensuring high precision and adaptability.
  3. High-Speed and High-Precision Handling
    • Arm Robot Platform: The devices use an arm robot platform for material transfer, ensuring fast speed and high precision. This platform is designed to handle a wide range of product sizes, from 0.96″ to 10.1″.
  4. Quick Changeover Capability
    • One-Click Machine Changeover: The entire line is equipped with a one-click changeover function, allowing for quick and easy switching between different product types. This feature minimizes downtime and maximizes production flexibility.

Applications

Our Electronic Paper Production Whole Line Solution is ideal for a wide range of smart display products, including:

  • Electronic Labels: For use in retail and inventory management.
  • E-books: High-resolution displays for digital reading devices.
  • Black and White Screens: Monochrome displays for specific applications.

Key Specifications

  • Product Size Range: 0.96″ to 10.1″
  • Main Precision:
    • ACF Attachment: X/±0.15mm, Y/±0.1mm
    • COG: X/Y ±5μm
    • FOG: X/Y ±15μm
    • EC & RTV Dispensing Precision: X/Y ±0.1mm
  • Tact Time:
    • 0.96″ to 6″ Electronic Labels: Whole line TT ≤ 4s
    • 6.1″ to 10.1″ E-books: Whole line TT ≤ 6s
  • Uptime: ≥98%

Optional Features

  • Flexible Configuration: The entire line can be configured according to customer process requirements.
  • Customized Solutions: Other sizes can be customized to meet specific needs.
  • AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.

Conclusion

Our Electronic Paper Production Whole Line Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

Backlight Assembly Equipment

Backlight Assembly Equipment Process Solution for Mid-Size LCM Assembly

In the competitive landscape of display manufacturing, the production of mid-size Liquid Crystal Modules (LCMs) for applications such as tablets, notebooks, and automotive displays requires a specialized and automated backlight assembly solution. Our Backlight Assembly Equipment Process Solution is designed to meet the demands of producing LCMs ranging from 5” to 17.3”, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. High Precision and Efficiency
    • Assembly Accuracy: Achieves high assembly precision, ensuring superior quality and productivity. The equipment is capable of:
      • CELL Auto-Tearing Film: Automatically removes the protective film from the CELL.
      • BLU Auto-Tearing Film: Automatically removes the protective film from the Backlight Unit (BLU).
      • BLU & CELL Assembly: Precisely assembles the BLU and CELL with high accuracy.
      • Finished Product GAP Detection: Detects the gap between the assembled components to ensure uniformity.
      • Finished Product Pressure Holding: Applies consistent pressure to the assembled product to ensure stability.
      • Finished Product Automatic Unloading: Automatically unloads the finished product for the next process.
  2. High Degree of Automation
    • Fully Automated Processes: The solution includes fully automated processes for loading, tearing film, visual alignment, assembly, and unloading. This reduces manual intervention and increases production efficiency.
    • User-Friendly Operation: The equipment is designed with a user-friendly interface, making it easy to operate and maintain.
  3. MES System Integration
    • Data Collection and Management: The equipment can be integrated with a Manufacturing Execution System (MES), facilitating data collection and management. This integration helps in monitoring production processes and improving overall efficiency.
  4. Quick Changeover Capability
    • One-Click Machine Changeover: The equipment is equipped with a one-click changeover function, allowing for quick and easy switching between different product types. This feature minimizes downtime and maximizes production flexibility, making it ideal for batch and diversified production.

Applications

Our Backlight Assembly Equipment Process Solution is ideal for a wide range of display products, including:

  • Tablets: For use in consumer electronics and professional applications.
  • Notebooks: High-resolution displays for laptops and notebooks.
  • Automotive Displays: Center console and dashboard displays for vehicles.

Key Specifications

  • Product Size Range: 5” to 17.3”
  • Main Precision:
    • CELL Auto-Tearing Film: High precision tearing to ensure no damage to the CELL.
    • BLU Auto-Tearing Film: High precision tearing to ensure no damage to the BLU.
    • BLU & CELL Assembly: Assembly accuracy of ±0.05mm.
    • Finished Product GAP Detection: Ensures uniform gap between components.
    • Finished Product Pressure Holding: Consistent pressure application to ensure stability.
  • Tact Time:
    • 5” to 17.3” Displays: Whole line TT ≤ 6s
  • Uptime: ≥98%

Optional Features

  • Flexible Configuration: The entire line can be configured according to customer process requirements.
  • Customized Solutions: Other sizes can be customized to meet specific needs.
  • AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.

Conclusion

Our Backlight Assembly Equipment Process Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

1-7 Inch Semi Automatic Bonding Machines

1-7 Inch Semi Automatic Bonding Machines

In the dynamic field of display manufacturing, the production of small to medium-sized Liquid Crystal Displays (LCDs) for applications such as tablets, notebooks, and automotive displays requires a specialized and semi-automated bonding solution. Our 1-7 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the demands of producing LCDs ranging from 1” to 7”, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Plasma Cleaning (EC)
    • High-Purity Cleaning: The process begins with plasma cleaning to remove any contaminants from the substrates. This step is crucial for ensuring a high-quality bond and reducing defects.
  2. ACF (Anisotropic Conductive Film) Attaching
    • Precision Application: ACF is applied to the substrates with high precision, ensuring a reliable electrical connection between the components.
  3. COG/COF/COP Pre-Bonding
    • Pre-Bonding Process: The pre-bonding machine automatically peels and cuts 1 or 2 layers of ACF tape and attaches it to the LCD, PCB, FPC, or TAB. This step ensures proper alignment and adhesion before the main bonding process.
  4. COG/COF/COP Main Bonding
    • Main Bonding Process: The main bonding machine performs the final bonding of ICs, cables, or COF pre-pressed on the LCD glass. This process is critical for ensuring the stability and performance of the display modules.
  5. FOG/FOP/FOF/FOB Bonding
    • FPC Bonding: The FOG/FOP/FOF/FOB bonding machine bonds flexible printed circuits (FPCs) to the glass or flexible substrates. This step is essential for connecting the display module to the mainboard and other components.

Applications

Our 1-7 Inch Semi Automatic Bonding Machines Production Line Solution is ideal for a wide range of display products, including:

  • Tablets: For use in consumer electronics and professional applications.
  • Notebooks: High-resolution displays for laptops and notebooks.
  • Automotive Displays: Center console and dashboard displays for vehicles.
  • Medical Devices: Portable medical devices such as blood glucose monitors and patient monitors.
  • Industrial Equipment: Control panels, data loggers, and diagnostic tools.
  • Smart Home Devices: Thermostats, security cameras, and smart locks.
  • Wearable Technology: Fitness trackers and smartwatches.

Key Specifications

  • Product Size Range: 1” to 7”
  • Main Precision:
    • ACF Attachment: X/±0.15mm, Y/±0.1mm
    • COG: X/Y ±5μm
    • FOG: X/Y ±15μm
  • Tact Time:
    • 1” to 7” Displays: Whole line TT ≤ 6s
  • Uptime: ≥98%

Optional Features

  • Flexible Configuration: The entire line can be configured according to customer process requirements.
  • Customized Solutions: Other sizes can be customized to meet specific needs.
  • AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.

Conclusion

Our 1-7 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

7-17 Inch Semi Automatic Bonding Machines Production Line Solution

7-17 Inch Semi Automatic Bonding Machines Production Line Solution

7-17 Inch Semi Automatic Bonding Machines Production Line Solution

In the competitive landscape of display manufacturing, the production of mid-size Liquid Crystal Modules (LCMs) for applications such as tablets, notebooks, and automotive displays requires a specialized and semi-automated bonding solution. Our 7-17 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the demands of producing LCMs ranging from 7” to 17.3”, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Plasma Cleaning (EC)
    • High-Purity Cleaning: The process begins with plasma cleaning to remove any contaminants from the substrates. This step is crucial for ensuring a high-quality bond and reducing defects.
  2. ACF (Anisotropic Conductive Film) Attaching
    • Precision Application: ACF is applied to the substrates with high precision, ensuring a reliable electrical connection between the components.
  3. COG/COF/COP Pre-Bonding
    • Pre-Bonding Process: The pre-bonding machine automatically peels and cuts 1 or 2 layers of ACF tape and attaches it to the LCD, PCB, FPC, or TAB. This step ensures proper alignment and adhesion before the main bonding process.
  4. COG/COF/COP Main Bonding
    • Main Bonding Process: The main bonding machine performs the final bonding of ICs, cables, or COF pre-pressed on the LCD glass. This process is critical for ensuring the stability and performance of the display modules.
  5. FOG/FOP/FOF/FOB Bonding
    • FPC Bonding: The FOG/FOP/FOF/FOB bonding machine bonds flexible printed circuits (FPCs) to the glass or flexible substrates. This step is essential for connecting the display module to the mainboard and other components.

Applications

Our 7-17 Inch Semi Automatic Bonding Machines Production Line Solution is ideal for a wide range of display products, including:

  • Notebooks: High-resolution displays for laptops and notebooks.
  • Tablets: For use in consumer electronics and professional applications.
  • Automotive Displays: Center console and dashboard displays for vehicles.

Key Specifications

  • Product Size Range: 7” to 17.3”
  • Main Precision:
    • ACF Attachment: X/±0.15mm, Y/±0.1mm
    • COG: X/Y ±5μm
    • FOG: X/Y ±15μm
  • Tact Time:
    • 7” to 17.3” Displays: Whole line TT ≤ 6s
  • Uptime: ≥98%

Optional Features

  • Flexible Configuration: The entire line can be configured according to customer process requirements.
  • Customized Solutions: Other sizes can be customized to meet specific needs.
  • AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.

Conclusion

Our 7-17 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.

17-120 Inch Semi Automatic Bonding Machines Production Line Solution for TV/Touch Panels/Customized Products

17-120 Inch Semi Automatic Bonding Machines

17-120 Inch Semi Automatic Bonding Machines Production Line Solution for TV/Touch Panels/Customized Products

In the rapidly evolving display manufacturing industry, the production of large-sized displays for applications such as TVs, touch panels, and customized products requires a specialized and semi-automated bonding solution. Our 17-120 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the demands of producing large-sized Liquid Crystal Modules (LCMs) ranging from 17” to 120”, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.

Key Features of the Solution

  1. Plasma Cleaning (EC)
    • High-Purity Cleaning: The process begins with plasma cleaning to remove any contaminants from the substrates. This step is crucial for ensuring a high-quality bond and reducing defects.
  2. ACF (Anisotropic Conductive Film) Attaching
    • Precision Application: ACF is applied to the substrates with high precision, ensuring a reliable electrical connection between the components.
  3. COG/COF/COP Pre-Bonding
    • Pre-Bonding Process: The pre-bonding machine automatically peels and cuts 1 or 2 layers of ACF tape and attaches it to the LCD, PCB, FPC, or TAB. This step ensures proper alignment and adhesion before the main bonding process.
  4. COG/COF/COP Main Bonding
    • Main Bonding Process: The main bonding machine performs the final bonding of ICs, cables, or COF pre-pressed on the LCD glass. This process is critical for ensuring the stability and performance of the display modules.
  5. FOG/FOP/FOF/FOB Bonding
    • FPC Bonding: The FOG/FOP/FOF/FOB bonding machine bonds flexible printed circuits (FPCs) to the glass or flexible substrates. This step is essential for connecting the display module to the mainboard and other components.

Applications

Our 17-120 Inch Semi Automatic Bonding Machines Production Line Solution is ideal for a wide range of display products, including:

  • TVs: High-resolution displays for large-screen televisions.
  • Touch Panels: Interactive displays for public information systems, kiosks, and industrial control panels.
  • Customized Products: Specialized displays for unique applications such as medical imaging and professional monitoring equipment.

Key Specifications

  • Product Size Range: 17” to 120”
  • Main Precision:
    • ACF Attachment: X/±0.15mm, Y/±0.1mm
    • COG: X/Y ±5μm
    • FOG: X/Y ±15μm
  • Tact Time:
    • 17” to 120” Displays: Whole line TT ≤ 10s
  • Uptime: ≥98%

Optional Features

  • Flexible Configuration: The entire line can be configured according to customer process requirements.
  • Customized Solutions: Other sizes can be customized to meet specific needs.
  • AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.

Market Trends and Future Prospects

The display manufacturing industry is on a remarkable journey of innovation and growth. Technologies like OLED, QLED, and MicroLED are pushing the boundaries of what screens can do, offering better resolution, color accuracy, and energy efficiency. However, challenges such as high costs, durability issues, and supply chain disruptions still need to be addressed. As research and collaboration continue, we can expect even more exciting advancements in the future.

Conclusion

Our 17-120 Inch Semi Automatic Bonding Machines Production Line Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.