• +86 18025364779
  • 2307972393@qq.com

Tag Archive FOG equipment

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine with Bottom Vision Alignment

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine
OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

High-Precision Thermal Compression System for Front & Rear COF/FOG Bonding on LCD Panels

The OL-FP156 by Olian Automatic Equipment Co., Ltd. is a semi-automatic dual-station FOG (Film-on-Glass) bonding machine engineered for the final thermal compression of COF (Chip-on-Film) flex circuits onto both front and rear edges of large-format rigid LCD panels up to 15.6 inches. Featuring bottom-side vision alignment and dual independent workstations, this system delivers exceptional positional accuracy while enabling continuous production—ideal for high-mix, medium-volume manufacturing of automotive displays, industrial HMIs, and premium consumer electronics.

Unlike top-alignment systems, the bottom-view camera design ensures direct imaging of panel bonding pads through the glass substrate, eliminating parallax errors and enabling sub-micron-level registration between COF terminals and ITO traces—even on dark or reflective panels.

⚠️ Note: This machine assumes that ACF has already been applied to the panel. It performs final main bonding only, not ACF lamination or pre-bonding.


🔍 Key Technical Features

✅ Dual-Station Continuous Workflow

  • Two independent vacuum platforms allow simultaneous loading/unloading and bonding
  • While Station 1 bonds, the operator prepares Station 2—maximizing uptime and throughput
  • Ideal for lean production cells requiring minimal operator idle time

✅ Bottom Vision Alignment System

  • Camera Type: High-resolution industrial CMOS
  • Lens Magnification2× optical zoom
  • Field of View (FOV)1.9 mm × 1.4 mm
  • LightingCoaxial LED illumination for glare-free imaging of reflective pads
  • Inter-Camera Distance: Adjustable from 12 mm to 90 mm to accommodate various COF pitches
  • Alignment Method: Manual fine-tuning via joystick or micrometer knobs under live camera view

✅ Bonding Performance

  • Panel Compatibility:
    • Max Size: 350 mm × 250 mm (~15.6″ diagonal)
    • Thickness: 0.2 – 2.2 mm
  • COF Dimensions:
    • Width: 12 – 30 mm
    • Length: 12 – 60 mm
    • Thickness: 0.02 – 0.2 mm
  • Bonding Force: Servo-controlled, 20–120 N (±3 N repeatability)
  • Temperature Range: Up to 400°C with ±2°C uniformity
  • Bonding Time: 0.1 – 99.9 seconds (programmable)

✅ Buffer Tape Handling (for COF Carrier)

  • Buffer Tape Inner Diameter: ≥33 mm
  • Outer Diameter: ≤80 mm
  • Feed Pitch: Adjustable from 1 mm to 20 mm
  • Safety Feature: Machine triggers alarm if tape fails to advance, preventing missed bonds

🖥️ Control & Operation

  • Control Unit:
    • PLC-based logic controller
    • Color touchscreen HMI (Chinese interface)
    • Manual control buttons for emergency override
  • Operating Modes:
    • Manual Mode: Full operator control over alignment and bonding
    • Auto Mode: One-button cycle after visual alignment confirmation
  • Ergonomics:
    • Work height: 890 ± 30 mm
    • Clean, uncluttered layout for easy access and maintenance

📏 Machine Physical Data

  • Dimensions: Approx. 1420 mm (W) × 1210 mm (D) × 1912 mm (H)
  • Weight: ~780 kg
  • Power Supply: AC 220V, 50/60 Hz, single-phase
  • Compressed Air: 0.4–0.7 MPa
  • Operating Environment:
    • Cleanroom required (ISO Class 8 or better)
    • Temperature: 22–27°C | Humidity: 40–70% RH

🛡️ Quality Assurance & Support

  • Documentation: Includes 1 Chinese-language operation manual
  • Training1-day on-site session covering:
    • Dual-station workflow setup
    • Bottom-vision alignment calibration
    • Parameter optimization for different COF types
    • Troubleshooting (e.g., misalignment, tape feed errors)
  • Warranty12 months on mechanical/electrical systems under normal use
    • Exclusions: Consumables, wear parts, damage from misuse or force majeure
  • After-Sales Service:
    • Lifetime technical support
    • On-site engineer within 72 hours if remote resolution fails during warranty

✅ Included Standard Components

  • Dual vacuum platforms with independent control
  • Bottom-view stereo microscope system with coaxial lighting
  • Custom COF bonding heads (tooling per customer drawing)
  • Buffer tape feed mechanism with pitch control
  • Emergency stop, start, and vacuum buttons
  • National-standard (GB) maintenance toolkit

🔖 Model Summary

  • Model: OL-FP156
  • FunctionDual-station FOG main bonder with bottom vision alignment
  • Panel Size: Up to 15.6 inches
  • Bonding SidesFront and rear edges of single panel
  • Core AdvantageHigh-accuracy alignment + continuous dual-station throughput
  • Target Applications: Automotive center displays, dual-driver industrial panels, medical monitors, gaming laptops

🔎 SEO Keywords (for Global Visibility)

FOG bonding machine, FOG bonder, FOG Binding machine, FOG equipment,15.6 inch dual-station FOG bonding machine, OL-FP156 Olian, bottom alignment COF bonding machine, front and rear FOG bonder for LCD, dual-platform Film-on-Glass machine with vision system, 2x magnification bottom camera COF aligner, coaxial LED FOG bonding equipment, high-precision COF main bonder for automotive displays, OL-FP156 technical specifications, servo FOG bonder with buffer tape alarm.

Bonding Machines and Technologies

Bonding Machines and Technologies

In the rapidly evolving world of electronics and display manufacturing, precision bonding technologies play a crucial role in creating high-quality, reliable, and innovative products. Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our company offers a comprehensive range of bonding machines and solutions to meet your specific needs. Below is an introduction to our product offerings, covering various bonding technologies and applications.

Chip on Glass (COG) Bonding Machines

COG (Chip on Glass) technology is a widely used method for mounting LCD driver chips directly onto the glass substrate of a display panel

. This technique is known for its simplicity, cost-effectiveness, and reliability. Our COG bonding machines are designed to provide high precision and efficiency, making them ideal for applications such as smartphone screens, LCD panels, and other display devices

. We offer both pre-bonding and main-bonding machines, ensuring accurate alignment and strong connections.

Chip on Film (COF) Bonding Machines

COF (Chip on Film) technology represents a significant advancement in display manufacturing. It involves mounting integrated circuits (ICs) onto flexible printed circuits (FPCs), which can then be bent and folded to fit compact spaces

. Our COF bonding machines support high-speed production and offer precise temperature and pressure control, ensuring reliable connections for applications such as flexible screens, smartwatches, and other wearable devices

. We provide both COF pre-bonding and main-bonding machines, tailored to meet the demands of modern display manufacturing

.

Chip on Plastic (COP) Bonding Machines

COP (Chip on Plastic) technology is another innovative approach, where ICs are mounted directly onto plastic substrates. This method is particularly useful for creating lightweight and flexible displays

. Our COP bonding machines are designed to handle the unique challenges of plastic substrates, offering high precision and reliability. These machines are ideal for applications such as flexible OLED displays and wearable devices

.

FPC on Glass (FOG) Bonding Machines

FOG (FPC on Glass) bonding involves attaching flexible printed circuits to glass substrates. This technique is commonly used in applications requiring flexibility and compact design, such as touch screens and wearable devices

. Our FOG bonding machines feature advanced alignment systems and precise temperature control, ensuring high-quality connections. We offer both hot press and automated bonding solutions for FOG applications

.

FPC on PCB (FOB) Bonding Machines

FOB (FPC on PCB) bonding machines are designed for attaching flexible printed circuits to printed circuit boards. These machines are essential for creating compact and reliable electronic assemblies, commonly used in smartphones, tablets, and other consumer electronics

. Our FOB bonding machines provide high precision and flexibility, supporting both manual and automated production processes

.

FPC on FPC (FOF) Bonding Machines

FOF (FPC on FPC) bonding involves connecting flexible printed circuits to each other. This technique is ideal for applications requiring extreme flexibility and compactness, such as wearable devices and flexible displays

. Our FOF bonding machines offer high precision and reliability, ensuring strong and durable connections.

Anisotropic Conductive Film (ACF) Bonding Machines

ACF (Anisotropic Conductive Film) bonding is a versatile technique used in various bonding processes, including COG, COF, and FOG

. Our ACF bonding machines are designed to provide precise temperature, pressure, and alignment control, ensuring reliable and high-quality connections. We offer a range of ACF bonding solutions, including pre-bonding and main-bonding machines

.

Tape Automated Bonding (TAB) Machines

TAB (Tape Automated Bonding) is a technique used for bonding integrated circuits to substrates using tape carriers. Our TAB bonding machines are designed for high-speed production and offer precise alignment and bonding capabilities

. These machines are ideal for applications requiring high-density interconnections and compact designs

.

Flexible Printed Circuit (FPC) Bonding Machines

FPC (Flexible Printed Circuit) bonding machines are essential for creating flexible and lightweight electronic assemblies. Our FPC bonding machines offer high precision and reliability, supporting various bonding processes and applications

. These machines are ideal for applications such as wearable devices, flexible displays, and other consumer electronics

.

Additional Bonding Solutions

In addition to the above technologies, we also offer specialized bonding machines for various applications, including:

  • Touch Panel FPC Bonding Machines: For bonding flexible circuits to touch panels.
  • Zebra Paper Bonding Machines: For bonding components to Zebra paper.
  • Pulse Hot Press Machines: For applications requiring rapid heating and cooling.
  • OLED Bonding Machines: For bonding OLED displays.
  • Camera FPC Bonding Machines: For bonding flexible circuits to camera modules.

Why Choose Our Bonding Machines?

Our bonding machines are designed with the latest innovations in mind, ensuring high precision, reliability, and efficiency. Key features of our machines include:

  • High Precision: Equipped with advanced vision systems and precise temperature control.
  • Versatility: Support a wide range of bonding processes and applications.
  • Automation: Available in both semi-automatic and fully automatic configurations.
  • Customization: Tailored solutions to fit your specific manufacturing processes and requirements.

Conclusion

Whether you are producing smartphone screens, wearable devices, large TV panels, or advanced OLED displays, our comprehensive range of bonding machines is designed to meet your specific needs. With advanced features such as high precision, versatility, and automation, our machines are ideal for ensuring high-quality connections and efficient production processes. Contact us today to find the perfect bonding machine for your application.

1