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Tag Archive FOG Binding machine

OL-F017 – 17-Inch Dual-Station FOG Bonding Machine

OL-F017 – 17-Inch Dual-Station FOG Bonding Machine

OL-F017 – 17-Inch Dual-Station In/Out Lower-Alignment FOG Bonding Machine (Touch Panel Customized)

OL-F017 – 17-Inch Dual-Station FOG Bonding Machine
OL-F017 – 17-Inch Dual-Station FOG Bonding Machine

High-Precision Semi-Automatic COF Bonding System for Touch Displays

The OL-F017 by Olian Automatic Equipment Co., Ltd. is a high-performance semi-automatic FOG (Film-on-Glass) bonding machine designed specifically for large-format touch panels up to 17 inches. It features a dual-station platform with in-and-out linear motion and lower-side visual alignment, enabling efficient, precise bonding of COF (Chip-on-Film) circuits onto LCD glass edges. This model is optimized for touch panel (TP) manufacturers requiring custom alignment workflows and stable thermal compression.

Unlike top-view alignment systems, the OL-F017 uses a bottom-mounted camera and monitor setup. Operators view alignment marks from below through the transparent glass substrate. This “lower alignment” method reduces parallax error and improves accuracy—especially critical for narrow-pitch COFs used in modern touch displays.

Dual-Station Workflow for Maximum Efficiency

The machine operates with two independent workstations that move linearly between loading and bonding positions. While one station is under compression, the operator can load or unload the other—doubling throughput without extra labor. Both stations share the same bonding head but operate sequentially, ensuring consistent process control.

A single operator handles all steps from one position. They place the LCD panel on the glass platform and activate vacuum hold-down. Then they position the FPC on its dedicated stage. Using the live monitor feed, they manually adjust X/Y/θ alignment until the mark points match. Once confirmed as “OK,” they press both start buttons to begin the cycle.

The platform then moves automatically into the bonding zone. The heated press head descends, applies preset force and time, and completes the main bond. After bonding, the platform returns to the loading position. If enabled, the buffer tape advances once. The operator removes the finished panel and repeats the process.

Precision Bonding Performance

The OL-F017 supports panels from 5 inches (112 × 65 mm) to 17 inches (380 × 240 mm) with thicknesses from 0.2 mm to 2.2 mm. FPC dimensions range from 12 × 12 mm to 60 × 60 mm, with a minimum mark-to-mark distance of 11 mm. The COF-to-glass step height must be at least 0.4 mm to ensure proper contact.

Bonding parameters are fully adjustable:

  • Temperature: Room temperature to 400°C, with surface uniformity within ±5°C
  • Time0.1 to 99.0 seconds
  • Force25 N to 400 N

The standard FPC press head measures 60 mm × 1.0 mm but can be customized per customer requirements. Heating is fast and stable, using embedded cartridge heaters with real-time feedback.

Vision and Alignment System

The machine includes a 2x optical magnification lens with a 1.9 mm × 1.4 mm field of view. Lighting is provided by a coaxial LED source, eliminating shadows and enhancing mark contrast. The two camera lenses can be spaced from 11 mm to 90 mm apart, accommodating various COF layouts.

This lower-alignment design is ideal for transparent substrates like cover glass or OGS (One-Glass Solution) panels. It avoids interference from upper fixtures and provides a direct view of alignment targets.

Mechanical and Environmental Specifications

The LCD platform measures 550 mm (W) × 320 mm (D). The FPC stage is 120 mm × 60 mm. The entire machine weighs approximately 380 kg and stands 1550 mm tall, with a work height of 860 ± 30 mm. Its footprint is 1550 mm (W) × 960 mm (D).

The frame is finished in industrial beige, while functional parts are chrome-plated or anodized for durability. All surfaces are delivered clean and dust-free. Warning labels are affixed near hot or moving components for safety.

Operation requires a cleanroom environment with temperature between 22°C and 27°C and humidity from 40% to 70% RH. The machine must be used in a dust-controlled, static-safe area to protect sensitive display components.

Buffer Tape and Safety Features

An integrated buffer tape mechanism manages ACF carrier film. It accepts tape with an inner diameter ≥33 mm and outer diameter ≤80 mm. The feed pitch is adjustable from 1 to 20 mm. If the tape fails to advance during operation, the system triggers an audible and visual alarm—preventing missed bonds.

Control is managed via PLC logic, a color touchscreen interface, and physical manual buttons. Emergency stop and dual-hand start functions ensure operator safety. The system also includes status indicators and fault diagnostics.

Support, Training, and Warranty

Olian provides one Chinese-language operation manual. On-site training lasts one day and covers installation, parameter setup, troubleshooting, and replacement of wear parts. Training duration can be adjusted by mutual agreement.

The machine carries a 12-month warranty under normal use. Consumables and damage from misuse or force majeure are excluded. During the warranty period, if remote support fails, an engineer will arrive on-site within 72 hours. Lifelong technical support is available after warranty expiration.


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OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine with Bottom Vision Alignment

OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine
OL-FP156 – 15.6-Inch Dual-Station FOG Bonding Machine

High-Precision Thermal Compression System for Front & Rear COF/FOG Bonding on LCD Panels

The OL-FP156 by Olian Automatic Equipment Co., Ltd. is a semi-automatic dual-station FOG (Film-on-Glass) bonding machine engineered for the final thermal compression of COF (Chip-on-Film) flex circuits onto both front and rear edges of large-format rigid LCD panels up to 15.6 inches. Featuring bottom-side vision alignment and dual independent workstations, this system delivers exceptional positional accuracy while enabling continuous production—ideal for high-mix, medium-volume manufacturing of automotive displays, industrial HMIs, and premium consumer electronics.

Unlike top-alignment systems, the bottom-view camera design ensures direct imaging of panel bonding pads through the glass substrate, eliminating parallax errors and enabling sub-micron-level registration between COF terminals and ITO traces—even on dark or reflective panels.

⚠️ Note: This machine assumes that ACF has already been applied to the panel. It performs final main bonding only, not ACF lamination or pre-bonding.


🔍 Key Technical Features

✅ Dual-Station Continuous Workflow

  • Two independent vacuum platforms allow simultaneous loading/unloading and bonding
  • While Station 1 bonds, the operator prepares Station 2—maximizing uptime and throughput
  • Ideal for lean production cells requiring minimal operator idle time

✅ Bottom Vision Alignment System

  • Camera Type: High-resolution industrial CMOS
  • Lens Magnification2× optical zoom
  • Field of View (FOV)1.9 mm × 1.4 mm
  • LightingCoaxial LED illumination for glare-free imaging of reflective pads
  • Inter-Camera Distance: Adjustable from 12 mm to 90 mm to accommodate various COF pitches
  • Alignment Method: Manual fine-tuning via joystick or micrometer knobs under live camera view

✅ Bonding Performance

  • Panel Compatibility:
    • Max Size: 350 mm × 250 mm (~15.6″ diagonal)
    • Thickness: 0.2 – 2.2 mm
  • COF Dimensions:
    • Width: 12 – 30 mm
    • Length: 12 – 60 mm
    • Thickness: 0.02 – 0.2 mm
  • Bonding Force: Servo-controlled, 20–120 N (±3 N repeatability)
  • Temperature Range: Up to 400°C with ±2°C uniformity
  • Bonding Time: 0.1 – 99.9 seconds (programmable)

✅ Buffer Tape Handling (for COF Carrier)

  • Buffer Tape Inner Diameter: ≥33 mm
  • Outer Diameter: ≤80 mm
  • Feed Pitch: Adjustable from 1 mm to 20 mm
  • Safety Feature: Machine triggers alarm if tape fails to advance, preventing missed bonds

🖥️ Control & Operation

  • Control Unit:
    • PLC-based logic controller
    • Color touchscreen HMI (Chinese interface)
    • Manual control buttons for emergency override
  • Operating Modes:
    • Manual Mode: Full operator control over alignment and bonding
    • Auto Mode: One-button cycle after visual alignment confirmation
  • Ergonomics:
    • Work height: 890 ± 30 mm
    • Clean, uncluttered layout for easy access and maintenance

📏 Machine Physical Data

  • Dimensions: Approx. 1420 mm (W) × 1210 mm (D) × 1912 mm (H)
  • Weight: ~780 kg
  • Power Supply: AC 220V, 50/60 Hz, single-phase
  • Compressed Air: 0.4–0.7 MPa
  • Operating Environment:
    • Cleanroom required (ISO Class 8 or better)
    • Temperature: 22–27°C | Humidity: 40–70% RH

🛡️ Quality Assurance & Support

  • Documentation: Includes 1 Chinese-language operation manual
  • Training1-day on-site session covering:
    • Dual-station workflow setup
    • Bottom-vision alignment calibration
    • Parameter optimization for different COF types
    • Troubleshooting (e.g., misalignment, tape feed errors)
  • Warranty12 months on mechanical/electrical systems under normal use
    • Exclusions: Consumables, wear parts, damage from misuse or force majeure
  • After-Sales Service:
    • Lifetime technical support
    • On-site engineer within 72 hours if remote resolution fails during warranty

✅ Included Standard Components

  • Dual vacuum platforms with independent control
  • Bottom-view stereo microscope system with coaxial lighting
  • Custom COF bonding heads (tooling per customer drawing)
  • Buffer tape feed mechanism with pitch control
  • Emergency stop, start, and vacuum buttons
  • National-standard (GB) maintenance toolkit

🔖 Model Summary

  • Model: OL-FP156
  • FunctionDual-station FOG main bonder with bottom vision alignment
  • Panel Size: Up to 15.6 inches
  • Bonding SidesFront and rear edges of single panel
  • Core AdvantageHigh-accuracy alignment + continuous dual-station throughput
  • Target Applications: Automotive center displays, dual-driver industrial panels, medical monitors, gaming laptops

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