OL-FB1500A Automatic FOG FOF Bonding Machine: High-Speed Display Assembly

The OL-FB1500A Automatic FOG FOF Bonding Machine is a fully automated system. It is designed for high-precision FOG and FOF processes.

Manufactured by Olian Automatic in Shenzhen, China, this machine handles ACF attaching, pre-bonding, and main bonding. It is built for 1″ to 7″ vertical screen products.

Why Choose the OL-FB1500A Automatic FOG FOF Bonding Machine?

The OL-FB1500A Automatic FOG FOF Bonding Machine delivers speed and accuracy. Its automated process ensures consistent quality for high-volume production.

• High-Speed Production: Achieves a fast tact time of ≤4.5 seconds per piece.
• Superior Precision: FPC pre-bonding accuracy is ±7μm. Main bonding accuracy is ±15μm.
• Automated Workflow: Handles ACF attaching, pre-bonding, and main bonding automatically.
• Wide Compatibility: Processes 1″ to 7″ vertical screens. Supports TFT, AMOLED, and flexible displays.
• Precise Temperature Control: Main bonding temperature is controllable up to 400°C with ±5°C stability.
• Consistent Pressure: Pressure is precisely regulated for reliable connections.
• Advanced Vision System: Uses CCD cameras for accurate product alignment and correction.
• Robust Construction: Built with high-quality components from Japan, Germany, and Taiwan.

Technical Specifications of the OL-FB1500A Automatic FOG FOF Bonding Machine

The OL-FB1500A is engineered for demanding manufacturing environments. All specifications are sourced directly from the official product document.

Product Compatibility:

• LCD Size Range: Minimum 20mm x 20mm. Maximum 160mm x 112mm.
• Glass Thickness: 0.15mm to 1.1mm supported.
• FPC Size Range: Minimum 20mm x 10mm. Maximum 150mm x 122mm.
• FPC Thickness: 0.1mm to 0.5mm compatible.
• FPC Terminal Pitch: Minimum 50μm.
• ACF Width Range: 0.8mm to 2.5mm adjustable.
• ACF Reel Diameter: Maximum 200mm.

Performance Metrics:

• Tact Time: ≤4.5 seconds per piece average cycle time.
• ACF Attaching Accuracy: X: ±0.2mm, Y: ±0.15mm.
• FPC Pre-Bonding Accuracy: X: ±7μm, Y: ±7μm.
• FPC Main Bonding Accuracy: X: ±15μm, Y: ±15μm.
• Temperature Stability: ±5°C across the bonding head surface.
• Uptime Rate: High reliability for continuous operation.
• Yield Rate: Optimized for high first-pass yield.

Machine Dimensions & Weight:

• Overall Dimensions: 2900mm (L) x 1150mm (W) x 2000mm (H).
• Machine Weight: Approximately 2000kg.
• Working Height: 1000mm ergonomic operation height.
• Cleanroom Class: Requires a Class 1000 or better environment.

Advanced ACF Attaching Technology in the OL-FB1500A

The OL-FB1500A features a precise ACF attaching unit. This ensures a reliable foundation for the bonding process.

ACF Attaching Process:

• ACF Feeding: ACF tape is fed automatically from a reel. A torque motor ensures consistent tension.
• Precision Cutting: An automatic half-cutting mechanism prepares the ACF. Cutting depth is finely adjustable.
• Accurate Placement: A single thermo-compression head places the ACF. The ACF stage moves via servo motors for precision.
• Quality Inspection: A CCD camera inspects the ACF placement. This verifies position and attachment quality.

Temperature & Pressure Control:

• Heating System: The ACF head uses constant heat technology. Temperature is controlled via a PID method.
• Pressure System: Pressure is applied by a cylinder. A precision regulator controls the force from 10-150N.
• Curing Time: Bonding time is programmable from 0.1 to 9.9 seconds.
• Backup Material: A quartz backup bar ensures a flat bonding surface.

Precise FOG and FOF Bonding Capabilities

The machine excels at both Film-on-Glass (FOG) and Film-on-Film (FOF) bonding. It handles the entire process from pre-bonding to main bonding.

Pre-Bonding Features:

• FPC Handling: A robotic arm picks and places the FPC. It can be fed manually or by an optional auto-feeder.
• Alignment Verification: A dual-CCD vision system ensures accurate alignment. It uses a重合点 (overlap point) method for positioning.
• Thermocompression: A dedicated pre-bonding head applies heat and pressure. Temperature is controllable up to 80°C.
• Stage Movement: The pre-bonding stage moves on servo-driven axes. This allows for precise positioning under the head.

Main Bonding Features:

• Multi-Head System: Four main bonding heads work in parallel. This significantly increases production throughput.
• High-Temperature Bonding: The main bond head heats up to 400°C. This ensures a strong and durable connection.
• High-Pressure Application: Pressure ranges from 20N to 400N. It is precisely controlled for different product requirements.
• Automated Transfer: A high-speed robotic arm transfers products. It moves them from the pre-bond stage to the four main bond stages.

Robust Engineering & Safety Features of the OL-FB1500A

Built for reliability, the OL-FB1500A uses industrial-grade components. Comprehensive safety systems protect both operators and the equipment.

Critical Component Brands:

• PLC Controller: Keyence (Japan) for reliable system control.
• Servo Motors: Inovance (China) / Yaskawa (Japan) for precise motion.
• Linear Guides: THK (Japan) / Hiwin (China) for smooth movement.
• Pneumatics: SMC (Japan) / Festo (Japan) / Airtac (China).
• Touch Screen: Proface (Japan) for an intuitive interface.
• Sensors: Panasonic (Japan) for accurate detection.
• Power Supply: Mean Well (Taiwan) for stable power.
• Circuit Breakers: Schneider (France) / Shihlin (Taiwan) for safety.

Safety Systems: The machine features emergency stop buttons with protective covers. Safety interlocks pause the machine when doors are opened. A three-color signal tower provides clear visual status updates. An alarm system with a buzzer and on-screen prompts alerts operators to issues.

Utility Requirements:

• Power Supply: Max 8KW power consumption.
• Compressed Air: 0.5-0.7MPa, ≈150 L/min clean dry air required.
• Vacuum System: Built-in 200L/min vacuum pump, ≥-70Kpa.
• Exhaust Ventilation: Centralized exhaust with a silencer box.

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support. We offer comprehensive on-site installation, debugging, and operator training. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Display Bonding Equipment?

Olian Automatic is a leading manufacturer of automation equipment. We are based in the technology hub of Shenzhen, China. We provide high-quality solutions for the global display industry. Our machines are designed for performance and reliability. Visit our [About Us] page to learn more about our company. Explore our [Product Lines] for a full range of manufacturing solutions.

Sustainability Commitment: The OL-FB1500A is designed for energy efficiency. Optimized heating and motion control reduce power consumption. The machine is built with durable materials for a long service life.

FAQ

Q: What is an Automatic FOG FOF Bonding Machine?
A: It is a system that automates Film-on-Glass and Film-on-Film bonding. It performs ACF attaching, pre-bonding, and main bonding.

Q: What is the production speed of the OL-FB1500A?
A: The machine has a tact time of ≤4.5 seconds per piece.

Q: What is the bonding accuracy?
A: Pre-bonding accuracy is ±7μm. Main bonding accuracy is ±15μm.

Q: What screen sizes can the OL-FB1500A process?
A: It is designed for 1″ to 7″ vertical screen products.

Q: What is the maximum main bonding temperature?
A: The main bonding head can reach temperatures up to 400°C.

Q: What are the machine’s dimensions?
A: The overall size is approximately 2900mm (L) x 1150mm (W) x 2000mm (H).

Q: What kind of warranty is provided?
A: Olian Automatic provides a 1-year warranty and lifetime technical support.

Q: Is on-site training available?
A: Yes, we provide comprehensive on-site installation and operator training.

Upgrade your production line with the OL-FB1500A, the Automatic FOG FOF Bonding Machine. It combines speed, precision, and reliability for superior display assembly.

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Product Tags

Automatic FOG FOF Bonding Machine, FOG Bonding, FOF Bonding, ACF Attaching, Pre-Bonding, Main Bonding, Olian Automatic, Display Manufacturing Equipment, Shenzhen Automation Equipment, Film-on-Glass, Film-on-Film, OL-FB1500A