OL-FP65 65-inch Dual-Station COF Rework Machine: Precision for Large Displays

The OL-FP65 65-inch Dual-Station COF Rework Machine is engineered for precise COF and FOB bonding on large displays. This semi-automatic equipment handles products up to 65 inches with exceptional accuracy.

Manufactured by Olian Automatic in Shenzhen, China, the OL-FP65 delivers reliable performance for LCD rework and assembly. The machine combines manual alignment with automated bonding processes for optimal efficiency.

Why Choose the OL-FP65 65-inch Dual-Station COF Rework Machine?

The OL-FP65 65-inch Dual-Station COF Rework Machine excels in large-format display manufacturing and repair. Its robust design ensures consistent bonding quality for high-precision products.

• Large Format Capability: Handles displays from 10 to 65 inches. Maximum product size reaches 1450 x 810mm.
• Dual-Station Design: Left station for OLB (COF), right station for FOB (PCB). Increases operational efficiency.
• High Precision: Achieves COF accuracy of ≤15μm on X and Y axes. Achieves PCB accuracy of ≤20μm (X) and ≤40μm (Y).
• Fast Cycle Time: The bonding time is approximately 22-25 seconds per unit. This excludes manual loading and alignment time.
• Excellent Yield Rate: Maintains a product qualification rate of ≥98%. This excludes human error and material defects.
• Quick Changeover: New model setup takes approximately 30 minutes. This minimizes production downtime.
• Versatile Applications: Bonds COF and PCB to LCD substrates. Handles a wide range of product thicknesses.
• Wide Material Compatibility: Accepts COF thickness from 0.05 to 1mm. Accepts PCB thickness from 0.3 to 2.0mm.
• Fine Pitch Support: Suitable for FPC with a pitch of ≥25 um.

Advanced Bonding Technology

The OL-FP65 features precise temperature, pressure, and time control for optimal COF and PCB attachment. The system ensures uniform bonding across the entire contact area.

Temperature Control:

• Range: Room temperature to 400°C for COF/PCB heads.
• Back pressure heating: Room temperature to 150°C.
• Surface temperature variation: ≤±3°C for all heating units.

Pressure Control:

• Range: 25 to 400N
• Precision: ±5N
• Digital pressure display with unit selection.

Time Setting:

• Range: 0.1 to 9.9 seconds
• Precise timing control for consistent results.
• Programmable for different materials.

Thermal Head Specifications:

• Standard size: 55 x 0.6mm (customizable)
• COF Head Material: Titanium alloy.
• PCB Head Material: Tungsten steel.
• Surface flatness: ≤±3μm (standard 35mm).

Dual-Station Bonding Process

The OL-FP65 simplifies the complex process of large-panel COF and FOB bonding. The system relies on skilled operator alignment for high-precision results.

The Optimized Workflow:

1. Panel Loading: Operator places the LCD panel on the glass platform manually.
2. Vacuum Activation: Panel is secured by vacuum suction.
3. Platform Movement: Platform automatically moves to the COF (OLB) bonding position.
4. FPC Loading: Operator places the FPC on the FPC platform.
5. Manual Alignment: Operator performs alignment using mark points on the monitor.
6. COF Bonding: Operator presses dual start buttons. Thermal head descends automatically.
7. Completion: Pressure head rises after the set time.
8. Repeat: Platform moves to the next position. Steps 4-7 are repeated for all COFs.
9. PCB Bonding: Platform moves to the PCB (FOB) bonding position.
10. Manual Alignment: Operator aligns the PCB using mark points on the monitor.
11. PCB Bonding: Operator presses dual start buttons. Thermal head descends automatically.
12. Unloading: After all bonds are complete, the operator removes the finished product.

The entire process is controlled by a reliable Panasonic PLC system. The Weinview touch screen provides intuitive operation and parameter setting.

Robust Engineering & Safety Features

Built for demanding production environments, the OL-FP65 incorporates high-quality components and comprehensive safety systems.

Key Technical Specifications:

• Platform Size: 1500 x 850mm (effective)
• Product Thickness: 0.3 to 1mm
• Machine Dimensions: 3650 x 1550 x 1880mm (+300mm for signal tower)
• Working Height: 900±25mm
• Machine Weight: Approximately 850kg
• Machine Color: Beige frame with chrome/anodized parts

Component Brands:

• PLC: Panasonic
• HMI: Weinview
• Servo Motors: Inovance
• Cylinders: Airtac, Fujikura
• Guideways: HIWIN
• Valves: CKD, SMC, Airtac

ESD Protection: The OL-FP65 meets strict ESD standards. All consumables and parts use anti-static materials. Panel surface static remains below ±100V during operation. Static dissipation reduces voltage from 1000V to 100V within 3 seconds. Ground impedance is ≤5Ω. ESD grounding is provided at all product handling points.

Safety Systems: The machine includes interlock design with buzzer alarms and touch screen alerts. All high-temperature and mechanical hazard areas have warning labels. The EMO (emergency stop) cuts all power to servo drives. A buzzer and three-color signal tower provide visual and audible alerts. Safety light curtains prevent operation when obstructed.

Environmental Requirements: The machine requires a clean, dust-free workshop. Operating temperature should be 22-27°C. Relative humidity should be 40-70%. An FFU (Fan Filter Unit) is installed above the work area for dust control.

Power & Air Requirements:

• Power: 1Phase AC220V, 50Hz/60Hz, 1800W
• Compressed Air: 0.4-0.7MPa, approximately 250L/min
• Vacuum: Approximately 36L/min (provided by facility)

Warranty and Service: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment. We provide comprehensive on-site installation, debugging, and operator training to ensure your team can achieve optimal results from day one. For spare parts and service inquiries, please [Contact Us] or visit our [Service Page].

Why Choose Olian Automatic for Your Bonding Needs?

Olian Automatic is a trusted manufacturer of display assembly equipment headquartered in Shenzhen, China. With over two decades of experience, we serve display manufacturers worldwide. Our equipment is designed in ISO-certified facilities and shipped to over 30 countries across Asia, Europe, and North America. Visit our [About Us] page for more information about our company. Explore our [Product Lines] for complete display assembly solutions.

Sustainability Commitment: The OL-FP65 is designed for energy efficiency. Its optimized bonding process reduces power consumption. The machine also features low-noise operation and uses environmentally friendly materials in compliance with RoHS standards.

FAQ

Q: What is a 65-inch Dual-Station COF Rework Machine used for?
A: It bonds COF and PCB to large LCD panels up to 65 inches for display manufacturing and repair.

Q: What products can the OL-FP65 handle?
A: The OL-FP65 handles LCD products from 10 to 65 inches with COF and PCB bonding capabilities.

Q: What is the bonding precision of the OL-FP65?
A: The OL-FP65 achieves COF precision of ≤15μm and PCB precision of ≤20μm (X) / ≤40μm (Y).

Q: What is the yield rate of the OL-FP65?
A: The OL-FP65 achieves a product qualification rate of ≥98% under normal operating conditions.

Q: How long is the warranty period?
A: Olian Automatic provides a 1-year warranty with lifetime technical support for all equipment.

Q: How long does product changeover take?
A: New model setup takes approximately 30 minutes depending on engineer proficiency.

Q: What type of environment is required for the OL-FP65?
A: The machine requires a clean, dust-free workshop with temperature 22-27°C and humidity 40-70%.

Q: What is the minimum pitch supported by the OL-FP65?
A: The OL-FP65 is suitable for FPC with a pitch of ≥25 um.

Upgrade your display assembly line with the OL-FP65, the 65-inch Dual-Station COF Rework Machine that combines precision, versatility, and reliability.

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Product Tags

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