The OL-LLD2000 is a highly efficient fully automatic LCD loader designed to continuously load LCD panels of various sizes using a TRAY disk transmission method. This advanced machine can operate without stopping, making it a valuable addition to modern manufacturing environments where continuous production and high throughput are critical.
is a highly efficient fully automatic LCD loader designed to continuously load LCD panels
Function: Loads LCD panels automatically via TRAY disk transmission, enabling non-stop operation.
Compatibility: Can be integrated with other devices for automated production lines.
Working Principle
The OL-LLD2000 operates through a well-coordinated process. It starts with manual placement of loaded TRAY disks (containing LCD panels) into the full tray buffer storage. The full tray loading station’s Z-axis descends to the pick-up position, and the full tray buffer storage’s Y-axis moves to the discharge position. The full tray loading station’s Z-axis then ascends to the discharge position. The product robotic arm picks up the LCD panels and hands them over to the downstream process. After the LCD panels are picked up, the material handling robotic arm moves the empty tray to the empty tray warehouse. When the empty tray warehouse is full, it is lowered to the inventory buffer storage for employees to remove the empty trays.
Product Specifications
LCD Specifications
Size Range: Minimum 45×72mm, Maximum 95×160mm.
Tray Disk Specifications
Dimensions: Maximum 400×520mm, Minimum 250×220mm.
Machine Performance
Production Cycle
Cycle Time: ≤3.5 seconds per piece, ensuring high throughput and efficiency.
Color: Off-white with chrome or oxidation treatment on some components (customizable to client requirements).
Environmental and Power Requirements
Operating Environment: Requires a clean, dust-free room.
Power Supply: Single-phase AC 220V±10%, 50 Hz, with a 2-meter power cord for connection to factory power.
Power Consumption: Maximum 2000W.
Air and Vacuum Supply
Air Supply: Clean compressed air with a minimum pressure of 0.5-0.7MPa, consumption approximately 100L/min.
Vacuum Supply: Minimum vacuum degree of -70Kpa, flow approximately 100L/min.
Safety Features
Emergency Stop: Equipped with anti-misoperation covers.
Interlocked Design: Ensures machine safety during operation.
Audible and Visual Alarms: Alerts for errors or operator attention via the touchscreen.
Safety Labels: Warnings for electrical shock, mechanical injury, etc., in hazard areas.
Equipment Unit Specifications
Full/Empty Tray Handling
Elevation Mechanism: Stepper motor + precision ball screw.
Tray Stacking: Up to 600mm in height on the elevation platform.
Positioning: Mechanical positioning for accuracy.
LCD Handling Robotic Arm
Drive: XY axes by servo motor, Z axis by cylinder.
Precision: ±0.05mm movement accuracy.
Vacuum System: Adjustable vacuum nozzles with digital vacuum gauge for real-time monitoring.
Control Unit
Control Method: PLC control for reliability.
Touchscreen: User-friendly Chinese interface with manual and automatic modes, displaying work parameters.
Manual Control Buttons: Includes emergency stop, main power, and control buttons.
Access Control: Machine pauses when doors are opened during operation.
Indicator Lights: Tri-color lights for machine status indication.
Training and After-sales Service
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo and Stepper Motors: Rite (China).
Guideways: Hiwin (China).
Pneumatic Components: Airtac (China).
PLC: Panasonic (Japan).
Touchscreen: Proface (Japan).
Power Supply: Mean Well (China).
Circuit Breakers and Contactors: Shihlin (China).
Drag Chains: Igus (Germany).
In summary, the OL-LLD2000 Fully Automatic Non-stop LCD Loader is a state-of-the-art solution for LCD panel loading in modern manufacturing. Its continuous operation capability, precision, and user-friendly design make it an invaluable asset for electronics manufacturers looking to optimize their production processes and enhance product quality.
