• +86 18025364779
  • 2307972393@qq.com

OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine

OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine

OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine

OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine

OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine
OL-CBY156 – 15.6-Inch Dual-Head IC Servo Main Bonding Machine

High-Efficiency Thermal Compression System for IC Bonding on 7-17.3inch LCD Panels

The OL-CBY156 by Olian Automatic Equipment Co., Ltd. is a semi-automatic dual-head main bonding machine engineered for the final thermal compression of bare driver IC chips onto ACF-pre-laminated edge terminals of large-format rigid LCD panels up to 15.6 inches. Featuring two independent servo-controlled bonding heads, this system enables either simultaneous bonding of two ICs or sequential multi-zone processing along a single panel edge—significantly boosting throughput while maintaining high bond consistency.

As the critical final step in the COG (Chip-on-Glass) process, the OL-CBY156 fully cures the anisotropic conductive film (ACF), creating permanent, low-resistance electrical interconnects essential for display reliability in automotive, industrial, and consumer applications.

⚠️ Note: This machine assumes that ACF has already been applied and ICs have been pre-aligned (e.g., via a pre-bonder). It does not include ACF application, vision alignment, or double-side bonding capability.


🔧 Key Technical Specifications

Substrate & Component Compatibility

  • Panel Size:
    • Max: 350 mm × 250 mm (~15.6″ diagonal)
    • Min: 150 mm × 80 mm (~7″)
    • Thickness: 0.2 – 2.2 mm
  • IC Dimensions:
    • Length: 5 – 40 mm
    • Width: 0.5 – 3 mm
    • Thickness: 0.08 – 0.5 mm
  • Bonding Configuration:
    • Single-side only
    • Supports up to 10 bonding segments per edge
    • Dual-head operation: Parallel or sequential bonding

Bonding Performance

  • Heating System:
    • Heater Type: Cartridge-style Φ9.5 mm × 70 mm heating rods (per head)
    • Temperature Range: Room temperature to 400°C
    • Surface Uniformity≤ ±3°C across each press head
  • Pressure Control:
    • Servo-driven actuators (independent for each head)
    • Adjustable Force20 N to 120 N
    • Repeatability≤ ±3 N
  • Bonding Time0.1 – 99.9 seconds (programmable per head)

Control & Operation

  • Control Unit:
    • PLC-based logic controller
    • Color touchscreen HMI (Chinese interface) for parameter setup and monitoring
    • Real-time display of temperature, time, pressure, and system status
  • Operating Modes:
    • Manual Mode: Full operator control over each head
    • Auto Mode: One-button cycle with coordinated dual-head action
  • Physical Controls:
    • Start Button (Φ24 mm)
    • Vacuum Button (Φ24 mm)
    • Emergency Stop (Φ22 mm, red mushroom type)
    • Main Power Switch

Process Workflow

  1. Operator loads ACF-pre-laminated LCD panel onto vacuum platform.
  2. Vacuum secures panel flatness during bonding.
  3. Pre-placed ICs are positioned at designated bonding zones.
  4. Operator initiates cycle:
    • Both heads descend simultaneously (or in sequence)
    • Apply precise heat and servo-controlled force for preset duration
  5. Upon completion, heads retract automatically.
  6. Operator unloads the fully bonded panel.

This dual-head architecture reduces cycle time by up to 40–50% compared to single-head machines in multi-IC applications (e.g., dual-driver displays).


📏 Machine Physical Data

  • Dimensions: Approx. 1420 mm (W) × 1210 mm (D) × 1912 mm (H)
  • Weight: ~780 kg
  • Work Height: Platform at 890 ± 30 mm from floor—ergonomic for standing operation
  • Operating Environment:
    • Cleanroom required (ISO Class 8 or better)
    • Temperature: 22–27°C
    • Humidity: 40–70% RH

🛡️ Quality Assurance & Support

  • Documentation: Includes 1 Chinese-language operation manual
  • Training1-day on-site session covering:
    • Machine installation, leveling, and calibration
    • Dual-head synchronization and parameter tuning
    • Troubleshooting (e.g., pressure imbalance, heater faults)
    • Replacement of wear parts (heaters, thermocouples, buttons)
  • Warranty12 months on mechanical and electrical systems under normal use
    • Exclusions: Consumables, damage from misuse, or force majeure
  • After-Sales Service:
    • Lifetime technical support via phone/email
    • On-site engineer dispatch within 72 hours if remote resolution fails during warranty

✅ Included Standard Components

  • Two custom IC bonding heads (tooling per customer drawing)
  • Φ9.5 × 70 mm cartridge heaters (×2)
  • K-type thermocouples for closed-loop temperature control (×2)
  • Φ24 mm start and vacuum buttons
  • Φ22 mm emergency stop switch
  • National-standard (GB) maintenance toolkit

🔖 Model Summary

  • Model: OL-CBY156
  • Function: Single-station, dual-head IC main bonder for COG process
  • Panel Size: Up to 15.6 inches
  • Core AdvantageHigher throughput via dual servo heads with ±3 N repeatability
  • Target Applications:
    • Automotive center-stack displays
    • Industrial HMIs with redundant drivers
    • Medical monitors requiring dual ICs
    • High-mix display module production

🔎 SEO Keywords (for Global Visibility)

15.6 inch dual-head IC main bonding machine, OL-CBY156 Olian, double hot bar COG bonder for LCD, servo-controlled dual IC bonding machine, high-throughput IC bonding equipment for display panels, multi-zone dual-head bonding machine, 400°C dual press head main bonder, simultaneous IC bonding machine for automotive displays, dual servo IC main bonding machine with PLC control, OL-CBY156 technical specifications. COG Bonder, COP bonder, COF bonder, Main bonding machine, Final bonding machine, final main bonding machine,main bonder,Final bonder.

szolian

Leave a Reply