The OL-BL800 Full-Automatic Backlight Assembly Machine is a cutting-edge device designed for efficient and precise assembly of backlight units (BLUs) and films on glass (FOGs) for screens ranging from 0.96 to 8 inches, including notch and waterdrop screens. This machine boasts high automation, advanced configuration, strong compatibility, high yield rate, good stability, and various other advantages. It is equipped with high-quality components and offers optional accessories to enhance functionality and convenience.
Structure and Workflow
The machine features a 1+1+2 structure with one FOG placement area, one BLU placement area, and two bonding platforms. Its workflow involves automatic FOG and BLU handling, position correction, film removal, photography, and assembly, with minimal manual intervention required only for material feeding.
Advantages
High Automation: Automatically completes the entire assembly process with low skill requirements for operators.
Advanced Configuration: The 1+1+2 structure improves product applicability and work efficiency.
Strong Compatibility: Supports 0.96-8 inch products, including R-angle screens like notch and waterdrop designs.
High Yield Rate: Operates in an independent clean environment with full automation and no human contact during the process.
Good Stability: Utilizes advanced domestic design concepts and imported components for reliability and durability.
Cost-Effective and Space-Saving: Optional stacking feeding unit eliminates the need for a separate feeder, reducing costs and space requirements.
Precise Material Feeding: BLU feeding uses CCD correction for high precision and easy debugging.
Specifications
FOG and BLU Dimensions: Max length 185mm, max width 115mm, with thickness ranges of 0.2-2.5mm for FOG and 0.6-3.5mm for BLU.
Production Yield: Over 99% (excluding material quality issues).
Machine Adjustment: 30 minutes for new models, 15 minutes for switching old models.
Production Beat: 3.5 seconds per piece (based on 5-inch products, varies with size and operator skill).
Precision: ±0.1mm, with special fixtures required for protrusions on the BLU bottom.
Dimensions: Approximately L1740×W1520×H1850mm (excluding FFU and tricolor light).
Weight: About 1200KG.
Color: White enamel.
Static Elimination: Static bars at FOG and BLU film removal positions.
Environment: Requires a clean, dust-free room.
Power Supply: 1Phase AC220V/50Hz/60A, 6KW power, with a 2m external power cord.
Air Source: 0.5-0.7Mpa/160L/min, using φ12 air hose.
Vacuum Supply: Built-in vacuum pump.
Control System: Panasonic PLC with safety interlock design and alarm function.
Components
The machine consists of a frame, FOG and BLU feeding lines, correction units, handling robots, film removal units, CCD photography units, bonding platforms, and optional accessories like the stacking feeding unit and labeling head. Each component is designed for precision and reliability, with specifications detailed for motors, guides, cameras, and other elements.
Brands of Major Components
Components are sourced from reputable brands such as SMC, CKD, Fuji, Hitachi, Panasonic, and Weilin, ensuring high quality and performance.
Documentation and After-sales Service
Includes an operation manual, comprehensive training on installation, operation, adjustment, maintenance, and troubleshooting, and one year of free after-sales service with lifelong technical support.
