The OL-CC2000A is a highly advanced fully automatic COF (Chip on Film) punching and feeding machine designed to meet the precise requirements of modern electronics manufacturing. This machine specializes in processing COF products with widths of 35mm, 48mm, and 70mm, ensuring accuracy and efficiency in production environments. Its innovative design and robust performance make it an essential addition to manufacturing lines, particularly when integrated with other bonding equipment for automated production.
Application: Designed for COF products with widths of 35mm, 48mm, and 70mm.
Compatibility: Can be integrated with other bonding machines for automated production lines.
Machine Specifications
Physical and Environmental Specifications
Dimensions:
Length: 800mm
Width: 1100mm
Height: 2090mm (excluding FFU)
Weight: Approximately 300kg
Color: Off-white (customizable to client specifications)
Operating Environment: Requires a Class 1000 or lower cleanroom.
Power Supply: Single-phase AC 220V±10%, 50 Hz, with a 2-meter power cord for connection to factory power.
Power Consumption: Maximum 4KW
Air Supply: Clean compressed air with a minimum pressure of 0.5-0.7MPa, consumption approximately 20L/min.
Vacuum Supply: Minimum vacuum degree of -70Kpa (≥ 525mm Hg), flow approximately 20L/min.
Safety Features: Equipped with emergency stop buttons, interlocked design, and audible/visual alarms for errors or operator attention.
Unit Specifications
COF Supply Unit: Motor-driven with belt tensioning mechanism, using ratchet transmission for COF tape feeding. Includes fiber optic detection for COF material presence.
COF Punching and Waste Tape Recovery: Cylinder-driven punching with die cutting, and stepper motor-driven waste tape回收.
COF Cleaning and Transport: Servo motor-driven with screw and rail, featuring anti-static brush and vacuum pickup using soft material.
COF Receiving Platform: Linear motor-driven with vacuum detection.
PUNCH Die: Purchased externally or provided by the user, with a lifespan of approximately 300,000 cycles.
Outfeed Correction CCD: Stepper motor-driven for precise positioning.
Image Processing Unit
COF Punching Camera: Bos视 image processing system with 1 CCD camera, coaxial light LED source, and 4.8mm × 3.6mm field of view.
COF Feeding Correction: Bos视 system with 2 CCD cameras, coaxial light LED source, and 4.8mm × 3.6mm field of view.
Control Unit
Control Method: PLC control with touchscreen interface for manual and automatic modes, displaying work parameters.
Manual Control Buttons: Emergency stop, main power switch.
Access Control: Machine pauses when doors are opened during operation.
Indicator Lights: Tri-color lights for machine status indication.
Documentation and After-sales Service
Documentation: Machine operation manual included.
Training: Covers installation, operation, calibration, maintenance, troubleshooting, and safety precautions.
After-sales Service: One year of free service for non-human-induced faults, with lifelong technical support.
Main Component Brands
Servo Motors: Fuji (Japan)
Ball Screws: Hiwin/THK (China/Japan)
Guideways: Hiwin/THK (China/Japan)
Pneumatic Components: SMC/Airtac (Japan/China)
PLC: Keyence (Japan)
Touchscreen: Proface (Japan)
Sensors: Panasonic/Huan (Japan/China)
Power Supply: Mean Well (Taiwan)
Circuit Breakers and Contactors: Schneider/Shihlin (France/Taiwan)
Drag Chains: Igus (Germany)
In summary, the OL-CC2000A Fully Automatic COF Punch & Feed Machine represents a significant advancement in COF processing equipment. Its precision, reliability, and user-friendly design make it an ideal choice for manufacturers seeking to enhance productivity and product quality in the competitive electronics market.
