Backlight Assembly Equipment Process Solution for Mid-Size LCM Assembly
In the competitive landscape of display manufacturing, the production of mid-size Liquid Crystal Modules (LCMs) for applications such as tablets, notebooks, and automotive displays requires a specialized and automated backlight assembly solution. Our Backlight Assembly Equipment Process Solution is designed to meet the demands of producing LCMs ranging from 5” to 17.3”, offering a comprehensive and integrated approach to ensure high efficiency, precision, and adaptability.
Backlight Assembly Equipment
Key Features of the Solution
High Precision and Efficiency
Assembly Accuracy: Achieves high assembly precision, ensuring superior quality and productivity. The equipment is capable of:
CELL Auto-Tearing Film: Automatically removes the protective film from the CELL.
BLU Auto-Tearing Film: Automatically removes the protective film from the Backlight Unit (BLU).
BLU & CELL Assembly: Precisely assembles the BLU and CELL with high accuracy.
Finished Product GAP Detection: Detects the gap between the assembled components to ensure uniformity.
Finished Product Pressure Holding: Applies consistent pressure to the assembled product to ensure stability.
Finished Product Automatic Unloading: Automatically unloads the finished product for the next process.
High Degree of Automation
Fully Automated Processes: The solution includes fully automated processes for loading, tearing film, visual alignment, assembly, and unloading. This reduces manual intervention and increases production efficiency.
User-Friendly Operation: The equipment is designed with a user-friendly interface, making it easy to operate and maintain.
MES System Integration
Data Collection and Management: The equipment can be integrated with a Manufacturing Execution System (MES), facilitating data collection and management. This integration helps in monitoring production processes and improving overall efficiency.
Quick Changeover Capability
One-Click Machine Changeover: The equipment is equipped with a one-click changeover function, allowing for quick and easy switching between different product types. This feature minimizes downtime and maximizes production flexibility, making it ideal for batch and diversified production.
Applications
Our Backlight Assembly Equipment Process Solution is ideal for a wide range of display products, including:
Tablets: For use in consumer electronics and professional applications.
Notebooks: High-resolution displays for laptops and notebooks.
Automotive Displays: Center console and dashboard displays for vehicles.
Key Specifications
Product Size Range: 5” to 17.3”
Main Precision:
CELL Auto-Tearing Film: High precision tearing to ensure no damage to the CELL.
BLU Auto-Tearing Film: High precision tearing to ensure no damage to the BLU.
BLU & CELL Assembly: Assembly accuracy of ±0.05mm.
Finished Product GAP Detection: Ensures uniform gap between components.
Finished Product Pressure Holding: Consistent pressure application to ensure stability.
Tact Time:
5” to 17.3” Displays: Whole line TT ≤ 6s
Uptime: ≥98%
Optional Features
Flexible Configuration: The entire line can be configured according to customer process requirements.
Customized Solutions: Other sizes can be customized to meet specific needs.
AOI, CIM, and Dispensing Valve: The line is equipped with optional features such as AOI inspection, CIM (Computer Integrated Manufacturing), and precision dispensing valves.
Conclusion
Our Backlight Assembly Equipment Process Solution is designed to meet the future demands of the display industry, offering a versatile, high-precision, and efficient production process. By integrating multiple advanced technologies and ensuring high-quality standards, our solution is ideal for manufacturers looking to produce a wide range of advanced display modules. Choose our solution to stay ahead in the competitive market and deliver top-quality products.
