OL-FP85T Dual-Station Manual Pulse Bonder
High-Precision FOG and Flip-Chip Bonding Solution for 85-Inch Displays
Engineered by Olian Automaic
- The OL-FP85T Dual-Station Manual Pulse Bonder is developed by Olian Automaic.
- It is designed for flexible printed circuits (FPC), chip-on-film (COF), and film-on-glass (FOG) applications.
- Supports display sizes from 10 inches (200×110 mm) to 85 inches (1890×1060 mm).
- Compatible with material thicknesses between 0.1 mm and 1 mm.
Dual Independent Workstations for Enhanced Productivity
- Left station dedicated to outer lead bonding (OLB).
- Right station dedicated to film-on-board (FOB).
- Each station operates independently to improve workflow efficiency.
- Operators manually position glass/film and align FPCs/PCBs using Mark points.
- System automatically executes thermocompression bonding after alignment.
Advanced Imaging for Precision Alignment
- Equipped with dual imaging systems.
- OLB station features coaxial LED lighting.
- PCB station uses spot LED lighting.
- Both stations use 300K-pixel CCD cameras.
- Field of view: 1.9×1.4 mm for accurate alignment.
Superior Temperature and Pressure Control
- Temperature range: room temperature to 450°C.
- Pulse heating technology ensures consistent thermal performance.
- Surface temperature uniformity: ±8°C.
- Pressure control range: 25 N to 400 N.
- Pressure accuracy: ±5 N for reliable and repeatable bonds.
High Accuracy and Yield Performance
- Positional accuracy: ±0.050 mm (X-axis), ±0.055 mm (Y-axis).
- Product pass rate: ≥98% (excluding human or material factors).
- Failure rate: ≤2% under normal operating conditions.
Adjustable Platforms and Durable Design
- Glass platform with ±2 mm Z-axis adjustment via micrometer.
- Aluminum platform with ±2 mm lifting stage adjustment.
- Vacuum fixation using 1 mm holes and 1.5 mm grooves.
- Titanium alloy hot press head ensures durability.
- Surface flatness: ≤3 μm.
- Parallelism adjustable via precision screws.
Flexible Production and Secure Access
- Model changeover time: ～20 minutes.
- Dual access levels: operator mode (no password) and engineer mode (password-protected).
- Ensures secure parameter management and reduces operational errors.
Optimized for Cleanroom Environments
- Designed for cleanroom use.
- Operating temperature: 22–27°C.
- Humidity range: 40–70%.
- Power supply: single-phase AC 220V, 50/60 Hz, 1500W.
- Air supply: 0.4–0.7 MPa, 250 L/min (transparent 8 mm tubing).
- Vacuum: 36 L/min (yellow tubing).
- Standardized tubing for easy maintenance and integration.
Comprehensive After-Sales Support
- One-year warranty (excludes wear parts and human-induced damage).
- On-site training provided.
- 72-hour on-site response for warranty-period issues.
- Minimizes production downtime and ensures continuous operation.
Target Applications
- Ideal for large LCD and OLED panel assembly.
- Suitable for television displays, industrial control screens, digital signage, and automotive infotainment systems.
- Manual operation with automated bonding precision.
- Fits well in prototyping and medium-volume production environments.
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